The pursuit of perfection

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Presentation transcript:

The pursuit of perfection NC-PerfectPart The pursuit of perfection

NC-PerfectPart - Overview “Our mission is to enable our customers to make perfect parts without specialist knowledge.” “A perfect part is made within tolerance, with zero concessions and guaranteed quality, day after day, part after part.” 8/14/2019

NC-PerfectPart - Overview NC-Checker NC-PartLocator 8/14/2019

The route to perfection – A capable machine tool ? Is your machine tool capable of producing your parts? Has it a probing system accurate enough to measure for part quality required? Is probing system calibrated in 5-axes to maximise measurement accuracy? Is probe performance accurate enough to satisfy part quality requirements? Does 5-axis geometric performance of whole machine satisfy part quality requirements? Is the machine capable of maintaining this performance all day, and day after day? ? ? ? 8/14/2019

The route to perfection – NC-Checker Our benchmark system lets you:- Prove machine tool capability Anticipate maintenance Discover machine geometry errors On error stop process to enforce part quality 8/14/2019

The route to perfection – NC-Checker benefits Instant visual assessment Benchmark wheel gives you an easy to understand visual report Higher part quality Reduced machine geometry errors means reduced part errors Simple Go/No-Go operation Designed for operators, trained in a day, makes it easy to run Uniform part quality Converging geometric performance means converging part accuracy Predictive maintenance See the trend, plan for maintenance, avoid costly emergency call-outs Day to day machine capability Daily benchmark allows geometric performance monitoring before cutting Fully traceable archive The history of every check, all the data detail and the benchmarks Machine to machine capability Do your machines perform identically? Find out why not and where 8/14/2019

The route to perfection – Remove part setup errors Is your part setup stopping you make good parts? Is it manual and introducing too many random errors? Is your fixturing accurate enough for the job? Does your part setup procedure take too long? If you have distortion in the part is it even possible to do a single manual alignment? Zero location fixtures? Are you sure? ? ? ? ? 8/14/2019

The route to perfection – NC-PartLocator Automated part setup system:- Schedules tighter and in control as part is setup in the same time, every time Fully automatic system removes manual errors as not dependent on operator skill Automatic compensation for all accumulated tolerance error build up in fixture assembly Maximum accuracy automated procedure removes need for in-process measurement 8/14/2019

The route to perfection – NC-PartLocator benefits Condition of supply check Pre-machining check shows the quality of part delivered to machine Higher part quality Reduced part setup errors means reduced part errors Simple Go/No-Go operation Designed for operators, trained in a day, makes it easy to run Uniform part quality Automated setup means part consistency guaranteed Process integration Integrated with existing process to ensure smooth introduction Discover errors before machining Before machining you will be confident the part is going to be perfect Fully traceable archive History of every measurement and alignment stored against part numbers Automatic operation Human error eliminated and setup is performed in a fixed time every time 8/14/2019

Contacts metrology software products ltd 6f, greensfield court, alnwick, northumberland, ne66 2de t: +44 (0) 1665 608193 e: info@metsoftpro.com w: www.metsoftpro.com 8/14/2019