Test Requirements for Commercial PiezoMEMS

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Presentation transcript:

Test Requirements for Commercial PiezoMEMS Joe Evans, Bob Howard, Scott Chapman, Spencer Smith, Michelle Bell Radiant Technologies, Inc. 2018 International Workshop on Acoustic Transduction Materials and Devices May 8, 2018

Introduction Radiant is preparing for the advent of electronic circuits and systems containing embedded ferroelectric capacitors, sensors, and actuators. Test systems must not only execute traditional ferroelectric tests but must also communicate with and control digital and electromechanical circuits in these emerging systems plus their fixtures. The objective of this presentation is to introduce the architecture Radiant will use for its new pMEMS tester that will evaluate not just ferroelectric devices but also the systems in which they are embedded.

Design Goal A fully functional Precision Multiferroic with additional I/O and new measurement channels to allow Vision to simultaneously control a test fixture, the control circuits surrounding a ferroelectric device, and the embedded ferroelectric device itself.

Contents Examples of circuits and systems built by and tested at Radiant. Long Term Reliability of matched capacitor pairs. Stand-alone Ferroelectric Memory. pMEMS Resonators. Test Requirements for embedded ferroelectric systems. New Tester Architecture and Accessories. New Vision Tasks and Filters.

Example: Long Term Reliability Radiant combined spare parts from different products to create an automated, dual-capacitor, simultaneous imprint/fatigue, thermal chamber operated by a tester.

Custom Test Fixture Dual capacitors in a single TO-18 package Thermocouple PNDS TO-18 Board Original HVTF modified for optical heating. Thermal Controller from the HVDM II DRIVE/RETURN USB Power I2C PNDS 2-Channel Mux Already tested packages Radiant will introduce a commercial version of this fixture at the end of 2018. It will fully integrate with Radiant’s pMEMS tester for automated testing under Vision control.

Fixture Diagram Thermal Controller I2C RETURN DRIVE PNDS Mux USB PWR TC Thermal Controller PNDS Mux USB I2C DRIVE RETURN PWR Chamber

Test Procedure Program Vision to execute a Retention Test on two capacitors simultaneously but also capture their Opposite States at each retention measurement point. Set Temperature Apply UP pulse to Capacitor A Apply DOWN pulse to Capacitor A Retain for specified period. Apply UP pulses to Capacitor A and B to measure retention. Apply preset pulses and then measurement pulses for Opposite States. Repeat cycle for long retention period.

Results: Imprint Characterization Simultaneous 85C opposite-state curves (red) for two capacitors for 24 hours. Results indicate potential >30 years imprint lifetime . Blue = Retention Red = Imprint 30 years Retention Results: PZT never forgets!

Results: Imprint vs Process The two capacitors compared below were fabricated at the same time using the same sol gel but with different processes. Blue = Process Adjustment Red = Original Process 30 years

Results: Imprint vs Composition The three capacitors compared below were of the same 20/80 PZT base composition but two were Blue = 2/20/80 PNZT Red = 2/20/80 PLZT Black = 0/20/80 PZT 30 years

Example: Ferroelectric Memory A ferroelectric capacitor in a classic RC circuit exhibits extraordinary electrical properties. C = 400 µm2 2600Å-thick 20/80 PZT R = 15M Measured Vout UP DOWN The “Shelf” Voltage.

Test Circuit Testing long term reliability of this memory circuit requires an asynchronous voltage pulse from the I2C DAC to set the DOWN state but synchronous writes and reads to determine the memory state. DRIVE RETURN (Virtual Ground) + - SENSOR C B E RSense RBase CFE +15V -15V I2C I2C DAC Power Event Input Output Tester Black = Circuit under test. Blue = Test Jig

Reading the State 13 states 3 states The memory state of the ferroelectric capacitor determines when the read signal crosses a threshold voltage. Below, a 5.5 volt threshold is selected to distinguish 3 analog states. UP DOWN Partial 13 states 3 states

Results: Three State Retention This single-bit memory can distinguish an analog 3-state at 85C for 10 years. Up Partial Down

Example: Piezoelectric Cantilevers Through-wafer hole 5m-thick Cantilever “Wing” IDE Capacitor Parallel-plate Capacitors These binary piezoelectric cantilever “wings” resonate at 5kHz. Each has parallel-plate capacitors along the edges and an IDE capacitor down the center. The wings can be excited by one set of capacitors and monitored with the other.

Test Fixturing Two dice packaged and wire bonded per 18-pin DIP. LDV laser Two dice packaged and wire bonded per 18-pin DIP. Polytec OFV-534 Laser Doppler Vibrometer in displacement mode.

Results: Parallel-Plate Butterfly Parallel-Plate Actuator Cantilever tip double butterfly loop driven by perimeter parallel-plate capacitors at 1Hz/20V with 32,000 points.

Results: IDE Butterfly Interdigitated Electrode Actuator Butterfly flipped upside down due to IDE field direction. Cantilever tip double butterfly loop driven by central IDE capacitors. It would be nice to have relays to select automatically between the two sets of capacitors!

Results: Impulse Testing Electrical impulse applied to cantilever parallel-plate capacitor. Mechanical Motion Identify single or multiple resonant frequencies of the Wings cantilever using classic impulse response test: 5 kHz & 46 kHz.

Results: Resonance Testing 5 kHz stimulus This device has a Q of at least 50 based on its amplitude change during multiple cycles. Displacement sat multiple frequencies. Cantilever tip displacement at constant stimulus cycling into the parallel-plate capacitors. Find the Q!

Results: Actuator/Sensor ~0.83pC/m ~0.6m Actuate the cantilever at resonance using one capacitor while sensing the piezoelectric polarization generated in the second capacitor by the tip motion.

Test Requirements Radiant built these test fixtures for its own research. Radiant’s customers will need to build their own for their research. Radiant foresees the following needs: Mixed digital and analog signal generation and measurement Synchronous Asynchronous Modern digital communications channels for circuit control I2C Digital I/O USB Long term test over a range of temperatures Automated Test Environment (ATE) controlling – and recording – all activity from a single User Interface.

pMEMS Tester Attributes All existing Precision Multiferroic ferroelectric tests. Impedance measurement with built-in LCR. Asynchronous pulse generator with programmable delay triggered by the tester’s already existing SYNC pulse. Independent DC Bias voltage source Asynchronous 16-bit voltage measurement. Frequency counter up to 60 MHz Parallel Digital I/O port to control pMEMS circuitry while providing power/ground connections from the tester power supply. I2C Communications Port also supplying remote power. Temperature chamber with internal user prototyping space and connections to pMEMS tester signals. (Prototype shown earlier.)

NewVision Functions Advanced Communications and Control Digital I/O Task with list processing function to control external ADCs, DACs, DSPs, and Gate Arrays from the parallel port. I2C Task with token-based control functions for communicating with I2C-enabled logic ICs or microprocessor accessory control circuits. Under consideration → A USB Task for communicating directly between Vision and Arduino boards. New Vision tasks: FFT Task Impulse Response Task Mechanical Resonance Task Simultaneous displacement and velocity capture from an LDV E31 calculation filter

Conclusion The next few years in ferroelectric technology should be exciting. New sensors Stand-alone memory Electro-optic modulators Electro-mechanical machinery All will require complex test jigs for mixed signal and long term reliability testing. Radiant anticipates the need for fully-integrated Autonomous ATE in the ferroelectrics community: Test hardware, External test jigs, Digital, analog, and environmental controls, Test analysis, and Data management.