Conceptual design of the Cryogenic System of Comprehensive Research Facility for Key Fusion Reactor Core Systems Liangbing Hu huliangbing@ipp.ac.cn Sep.4.

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Presentation transcript:

Conceptual design of the Cryogenic System of Comprehensive Research Facility for Key Fusion Reactor Core Systems Liangbing Hu huliangbing@ipp.ac.cn Sep.4. 2018

Outline Background Cryogenic facility Conclusion and Perspective Cryogenic supported system Research Platform of Key technology for helium cryogenic

Key components: magnets and divertor “Comprehensive Research Facility for Key Fusion Reactor Core System” in National Grand Project by Chinese government will be build to ensure their overall performance, reliability and safety in CFETR. To break through the bottlenecks of magnets and divertor for experimental research and engineering development. Divertor Magnets CFETR ( Chinese Fusion Engineering Test Reactor) The facility encompasses two synergistic research systems for : 1. Superconductor and magnets capable of max. field of 16.7T 2. Divertor physics and engineering capable of a max.plasma flux of 1024/m2s.

Configuration of magnets system Parameters Magnet dimension: 10m x 15m Max field 16.7T Cool Capacity 7.2kW@4.5K Max current 120kA Magnets system Magnet research platform Cryogenic research platform Power research platform Material research platform Conductor research platform Research of superconductor and high magnet characteristic, ensure the safety and reliability of superconducting magnets for fusion reactor

Scope of cryogenic system Cryogenic users Cryogenic research platform Cryogenic public service platform Superconducting magnets test device Divertor test device Cryogenic research platform Cryogenic public service platform Storage system Compressor station Superconducting magnets test Item parameters Capacity 7.2kW@4.5K Temperature 1.8K,3K,4.5K Pressure 1600Pa~2MPa Mass flow rate >500g/s Cold box Superconductor performance Distribution system material performance Divertor system NBI system ICRH system

Cryogenic system

refrigerating mode(4K) refrigerating mode(3K) 3kW/4.5K refrigerator The refrigerator is based on Claude cycle with LN2 precooling and two turbine in series. The 3K stage is obtained by two cold compressors in series. The Capacity is 3kW/4.5K(1kW/3K) . FOM is 20%. TYPE refrigerating mode(4K) refrigerating mode(3K) 50K-80K thermal shield Mass flow rate of SHe HRL 3000 3000W/4.5K 1.2kW/4.5K+1.0kW/3K 15.5kW/50K 200g/s

1kW/4.5K refrigerator The refrigerator is based on Claude cycle with LN2 precooling and two turbine in series. The Capacity is 1050W/4.5K on pure refrigeration mode. Liquid rate is 300L/hr, FOM is 21.5%. TYPE LN2 precool No LN2 precool HRL 1000 Capacity Liquid rate 1000W/4.5K 300L/h 600W/4.5K 150L/h

200W/4.5K refrigerator The refrigerator is based on Claude cycle with LN2 precooling and two turbine in series. The Capacity is 210W/4.5K on pure refrigeration mode. Liquid rate is 60L/hr, FOM is 12.6%. TYPE LN2 precool No LN2 precool HRL 200 Capacity Liquid rate 200W/4.5K 60L/h 100W/4.5K 30L/h

250W/1.8K refrigerator 1.8K cycle is obtained by cold compressor and warm vacuum compressor mixed mode. It will provide the 110K, 80K, 20K, 4.5K interface for the research platform of heat mass and transfer in cryogenic. ITEM Temperature Capacity Pressure Mass flow rate Parameters 1.8K~300K 250W/1.8K 500W/2K 1600Pa~2MPa 10~25g/s

Cryogenic research platform Key technology of helium cryogenic Research of heat and mass transfer in cryogenic Research of fluid machinery properties in cryogenic Simulation of cryogenic process, control and safety Test of cryogenic measurement and calibration Major function: Develop and make research on cryogenic system for CFETR and future fusion reactor and promote its application in industry.

Heat and mass transfer in cryogenic He II & He I Phase change mechanism Cryogenic fluid flow and heat transfer Cryogenic heat exchanger Oil removal system experiment facility Separation of impurities gas from He Cryogenic flow & heat transfer research platform Cryogenic fluid and heat transfer He II&He I Phase change mechanism Cryogenic heat exchanger Oil removal system experiment facility Separation of impurities gas from He Mechanism study of He II phase change heat transfer in superconducting magnets and transient thermal response under pulsed heat load

Fluid machinery properties in cryogenic Turbine expander 4.5K helium refrigerator Cold compressor Test cryostat for Cold compressor 1.8 K refrigeration unit Test cryostat for  subcool heat exchanger The cryogenic fluid machinery properties in cryogenic will be to develop the large-flow turbine expander, cold compressor and helium circulator, and realize the in-house production of key components in large scale helium cryogenic system. Helium circulator

Simulation of cryogenic process, control and safety Refrigeration Process Design Thermodynamic calculation, Equipment parameters Control Strategies Design Control sequences , Controller Parameter Tuning, Virtual commissioning Performance Optimization Operational optimization in Off-design condition Management under abnormal conditions Fault diagnosis, Smooth for heat-load System Commissioning Operator training, Refrigeration cycle re- optimization It will be an efficient platform to realize rapid design and stable operation of cryogenic system, and have guiding significance during the life-cycle of cryogenic system . Dynamic simulation of transient characteristics of pulse heat load on cryogenic system and collaborative control to smooth the influence of the load.

Test of cryogenic measurement and calibration Cryogenic measuring and calibration experiment device under magnet field Cryogenic performance test device for sealing material and structure Cryogenic flow meter test device under magnet field The service platform is established for calibration and test of cryogenic precision measurement instruments, high-voltage insulation performance, insulating materials under 1.8K, and cryogenic performance test of sealing materials and sealing structures, flow characteristics, heat leakage characteristics of cryogenic valve.

Time table Project 2018 2019 2020 2021 2022 1 2 3 4 Cryogenic system   Engineering design of helium refrigeration Manufacture of cold box and distribution valve box Assemble of helium refrigerator Commission and assemble of helium refrigerator Commission and system integration of cryogenic system with load Engineering design of cryogenic research platform Manufacture of sub system Assemble of sub system Commission and test of sub system Optimization and acceptance of project

Location of the facility New Facility Cryogenic system 16,500 m2 Science island Hefei Comprehensive National Science Center, Anhui ,China

Conclusion and perspective Conceptual design of the project have been finished and the proposal has been submitted to be review. The preliminary engineering design will be evaluated. A large-scale Cryogenic Technology and Engineering center will be built in 5 years which can provide the cryogenic technology and test for fusion reactor and other users. Collaboration and technical supports will be welcome.

Thanks for your attention!