Review of hardware commissioning

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Presentation transcript:

Review of hardware commissioning Machine Advisory Committee – June 2008 Review of hardware commissioning Roberto Saban on behalf of the Hardware Commissioning Team Status Procedures Resources Issues Outlook

PR 55 visits/hour June 12th, 2008 Roberto Saban – MAC

Status June 12th, 2008 Roberto Saban – MAC

Individual System Tests Status Cooldown Electrical QA Individual System Tests Powering Tests Sector 12 Cooling down to 80K 80-20 K CD 23 Electrical quality assurance ongoing. Individual system tests at cold starting next Monday. 2 K IST 34 Cooling down to 4.5K. Electrical quality assurance expected to start in 2 weeks 30-20 K 45 Commissioned for the first time beginning of this year. Being cooled down after consolidation work and the connection of the inner triplet left of Point 5 300-150 K 56 Commissioned to 6.58 TeV. Quench campaign ongoing to reach 7 TeV in the dipole circuits. Almost all other circuits are compatible with 7 TeV operation PT 67 Filled. Cooling down to 2K 3 K 78 Commissioned for the first time last year. Second commissioning almost completed after consoldiation work and the connection of the inner triplet left of Point 8 81 Electrical quality assurance completed. Individual system tests at cold ongoing. Powering next Monday. June 12th, 2008 Roberto Saban – MAC

Procedures The objectives are: the validation of the protection strategies under the different failure scenarios and the evaluation of the behavior and of the performance of the magnet chain, the current leads and the power converters during a normal LHC ramp, in steady state and during a ramp down of the current. They are used to program the sequencer and are reviewed following each commissionig campaign June 12th, 2008 Roberto Saban – MAC

Procedures One procedure per circuit type Configuration of the Power Converter Verification of the Protection Interlocks Verification of the Energy Extraction System at different current levels One procedure per circuit type June 12th, 2008 Roberto Saban – MAC

Procedures Then one document describing the specificities for each sector June 12th, 2008 Roberto Saban – MAC

automation of procedures Approved and reproducible test sequences Assistance to operators Automatic recording of test results June 12th, 2008 Roberto Saban – MAC

computer assisted analysis June 12th, 2008 Roberto Saban – MAC

quality control Automated recording but also manual data entry Provides data for analyis tools Ensures perennity of data June 12th, 2008 Roberto Saban – MAC

real-time follow up of tests June 12th, 2008 Roberto Saban – MAC

Software for operation, controls and diagnostics Using the final software foreseen for operation for the commissioning of the machine systems Sequencer Logging system Post mortem system On-line databases Industrial supervision systems 1 Dry runs Injection kickers system LHC Beam dumping system (kickers, energy tracking, diagnostics) Beam instrumentation (loss monitors, position monitors, current transformers, screens) Power converters in simulation mode Collimators Timing system Communication with experiments (handshakes, modes, fill number, beam based measurements, etc.) Post mortem data acquisition system Squeeze 2 June 12th, 2008 Roberto Saban – MAC

Powering Groups of Circuits the simultaneous powering of the arc and the two matching sections (LR5 and ML6) up to nominal current: 165 circuits (176 power converters) powered together up to 5 TeV equivalent current June 12th, 2008 Roberto Saban – MAC

the squeeze June 12th, 2008 Roberto Saban – MAC

electrical safety All the circuits of a DFB are locked and grounded when any work is foreseen on that DFB Access to the tunnel is not authorized when current above 1 kA is present in any of the circuits of a sector June 12th, 2008 Roberto Saban – MAC

Access becomes restricted immediately after each sector reaches 80 K access control Access control is activated as soon as the cool down of a sector starts Rule 1 During the powering tests and in particular above 1 kA no one must be in the tunnel. Rule 2 No tampering with equipment already commissioned. Access becomes restricted immediately after each sector reaches 80 K June 12th, 2008 Roberto Saban – MAC

access control June 12th, 2008 Roberto Saban – MAC

additonal resources: the project associate programme Greece France India Italy Pakistan Poland Russia Spain USA 172 man·years June 12th, 2008 Roberto Saban – MAC

additonal resources: the project associate programme June 12th, 2008 Roberto Saban – MAC

additonal resources: the project associate programme June 12th, 2008 Roberto Saban – MAC

What slows us down Infrastructure system instabilities and late upgrades Electrical distribution faults Installation of Static Var Compensators Water cooling (indirectly) Cryogenics Sensitivity of the cryogenic system to infrastructure instabilities Line Y interruptions Manning of the cryogenics control room Other Control system teething problems Access control system commissioning Safety measures June 12th, 2008 Roberto Saban – MAC

Outlook Sector 78 commissioning Cold compressor AC Distribution 400 kV 400 V Water Cooling valves between 3 and 4 weeks per sector (two shifts five days a week) 76% done June 12th, 2008 Roberto Saban – MAC

Outlook Cold compressor AC Distribution Water Cooling 400 kV 400 V valves Commissioning Coordinator Analysis Team Magnet Performance Panel Engineer in Charge Operator Quench Protection Team Powering Team Quench Protection Team InterlockTeam Deployed for 4 fronts in parallel Support Teams in the Field June 12th, 2008 Roberto Saban – MAC

Outlook early August! June 12th, 2008 Roberto Saban – MAC