Material Characterization

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Presentation transcript:

Material Characterization 4th International Symposium on Enhanced Landfill Mining | 5 – 6 Feb. 2018 | Mechelen (Belgium) Selective solvometallurgical leaching of lead and zinc from jarosite residue of the zinc industry Thupten PALDEN1, Mercedes Regadío1, Koen Binnemans1 1 KU Leuven, Department of Chemistry, Celestijnenlaan 200F, 3001 Heverlee. Belgium thupten.palden@kuleuven.be Abstract: The relatively new branch in extractive metallurgy called solvometallurgy was investigated for selective leaching of Pb and Zn from iron-rich jarosite residue. After screening of several lixiviants, the ionic liquids [A336][Cl] and [C101][Cl] equilibrated with HCl leached the most Pb and Zn. When the ionic liquids were equilibrated with lower HCl concentrations, the dissolution of Fe decreased drastically and thereby the selectivity for Pb and Zn improved. [A336][Cl] equilibrated with 0.5M HCl leached 62 wt% Pb, 27 wt% Zn and 7 wt% Fe. [C101][Cl] equilibrated with 0.5M HCl leached 73 wt% Pb, 31 wt% Zn and 10 wt% Fe. Requirements of Solvometallurgy1: Lixiviant = organic solvent, organic acid, ionic liquid or deep eutectic solvent ≥ 50 vol % Can contain aqueous solution & mineral acids but in small amount Advantages: reduced energy & acid consumption, Higher selectivity, limited water consumption, suitable for treatment of low grade ores, mine tailings and industrial process residues   In this work, solvometallurgical leaching was carried out on industrial jarosite residue sample from zinc production plants. Due to its high rate of generation and relative high Pb and Zn content, jarosite could be an important resource for both metals.2 Introduction Results Finding the best lixiviant No. Lixiviant Pb [mg/L] Zn [mg/L] Fe [mg/L] 1 Formic acid (undiluted) 110 2101 2 Acetic acid (undiluted) 15 934 3 Versatic acid (undiluted) 0.4 4 Di-(2-ethylhexyl)phosphoric acid (D2EHPA) (undiluted) 29 580 5 Cyanex 272 (equilibrated with water) 134 150 6 Cyanex 272 (unequilibrated) 37 90 7 [A336][NO3] (equilibrated with 5M HNO3) 24 8 [C101][NO3] (equilibrated with 5M HNO3) 157 207 9 Ethanol (undiluted) 67 639 10 1.2 M HCl in ethanol 11 688 3450 5.4 M HCl in 1-octanol 117 660 11000 12 TBP equilibrated with 12M HCl 166 928 15757 13 [A336][Cl] equilibrated with 12M HCl  722 952 12978 14 [C101][Cl] equilibrated with 12M HCl  2615 1316 14272 Material Characterization Jarosite landfill Drying Milling [A336][Cl] & [C101][Cl] equilibrated with different HCl concentration Metal concentration Mineralogy Particle size < 240 µm [A336][Cl] [C101][Cl]   Fe Pb Zn Concentration [g/kg] 175 40 24 PbSO4 ZnS NaFe3(SO4)(OH)6 Lixiviants Lixiviant = leaching agent + diluent Diluent: to reduce the viscosity of leaching agent Leaching agents: to selectively leach the metals Organic acid: e.g. versatic acid, formic acid, acetic acid Alcohol with dissolved mineral acid Leaching efficiencies at optimized leaching parameters Lixiviant Pb [%] Zn [%] Fe [%] [A336][Cl] eq. with 0.5M HCl 62 27 7 [C101][Cl] eq. with 0.5M HCl 73 31 10 Neutral extractant (saturated with mineral acid): e.g. TBP Basic extractant (saturated with mineral acid): e.g. Cyphos® IL 101, Aliquat® 336 Retention time: 2 hrs, temperature: 45 °C, Solid/liquid ratio: 1/15 g/ml , and stirring speed: 1500 rpm The dissolution process can be summarized into the following equation: Acidic extractants: e.g. D2EPHA, Cyanex® 272 2 IL [Cl]+ M 2+ +2HCl→[IL ] 2 MC l 4 +2 H + IL [Cl]+ M 3+ +3HCl→[IL] MC l 4 +3 H + The presence of HCl in the lixiviant is critical for leaching Pb from jarosite. All the lixiviants without HCl did not leach any Pb. [A336][Cl] and [C101][Cl] equilibrated with HCl leached the highest amount of Pb and Zn. The selectivity towards some metals is strongly influenced by the concentration of HCl used for equilibrating the ionic liquid. The selective leaching of Pb (6273%) and Zn (2731%) against Fe (710%) took place with [A336][Cl] and [C101][Cl] after equilibration with 0.5 M HCl. When the ionic liquids ([IL][Cl]) were equilibrated with higher concentrations of HCl, the Fe dissolution increased more than the valuable metal dissolutions and, thus resulted in a poor selectivity. Conclusion K. Binnemans and P. T. Jones, “Solvometallurgy: An Emerging Branch of Extractive Metallurgy”, Journal of Sustainable Metallurgy, 3, 570–600 (2017).  2.K. Binnemans and  P. T. Jones, “Towards zero-waste valorisation of landfilled stocks and fresh flows of critical-metal-containing industrial process residues: a critical review”, Proceedings of the Third International Academic Symposium on Enhanced Landfill Mining (ELFM III), Lisboa (Portugal), 8-10 February 2016, pp 150-173.