Contents Design and progress for electrostatic-magnetic deflector

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Presentation transcript:

CEPC Electrostatic-Magnetic Deflector and CEPC Magnet Power supply Bin Chen CEPC Day(May 31) 2019

Contents Design and progress for electrostatic-magnetic deflector Design of electrostatic separator Design of dipole magnet Methods to reduce the parasitic mode losses Methods to maintain E/B ratio in fringe field region Mechanical and Vacuum design Design and progress for power supply High-precision power converter Prototype of booster power supply (600A/600V) Corrector (Multi-unit combination structure) Summary

Design and progress for electrostatic-magnetic deflector The Electrostatic-Magnetic Deflector is a device consisting of perpendicular electric and magnetic fields, just like Wien filter. Challenges: To maintain E/B ratio in fringe field region Reduce the impedance and loss factor of the separator Filed Effective Length Good field region Stability Electrostatic separator 2.0MV/m 4m 46mm ⅹ11mm 5ⅹ10-4 Dipole 66.7Gauss A Wien filter metal-ceramic support high voltage feedthrough UHV tank Magnet Support structure drawing of Electrostatic-Magnetic Deflector coil electrode

Design of electrostatic separator An electrostatic separator comprise a pair of electrodes, UHV tank, metal-ceramic supports, high voltage feedthrough, High voltage circuit and vacuum system, etc. Parameters of electrostatic separator Separator length 4.5m Inner diameter of separator tank 540mm → 380mm Electrode length 4.0m Electrode width 260mm → 180mm Nominal gap 110mm → 75mm Maximum operating field strength 2MV/m Maximum operating voltage ±110kV → ±75kV Maximum conditioning voltage ±160kV → ±135kV Good field region (0.5‰ limit) 46mm ⅹ11mm Nominal vacuum pressure 2.7e-8 Pa

Design of Electrostatic Separator Electrode (a pair of hollow metal flat plate) Dimension : 4m long and 180mm wide Material : Pure Titanium Field strength : 2MV/m UHV tank 4.5m long and 38cm inner diameter Material : stainless-steel Field homogeneity:7.5cm*5cm 0.5‰ Calculated integrated electrical field uniformity :4.6cm*3cm 0.5‰ Length:400cm With:18cm Thickness:2cm Radius:1.5cm Density:4.54g/cm3 Weight:≈65kg 18cm 400cm 外直径:9.5cm 内直径:7.5cm 腔体厚度:1cm 25cm 400cm

Design of Electrostatic Separator “Kilpatrick's criterion” Maximum field strength:3.86MV/m @150kV 6.95MV/m @270kV “Kilpatrick's criterion” 基尔帕特里克准则 𝑊 𝐸 2 exp(−1.7× 10 5 /E)=1.8× 10 14 @270kV,Emax=7.7MV/m Electric potential line

Design of dipole magnet The magnet yoke is H-type, because of the higher field integrals uniformity and installation consideration of the electro-static system. According to the Lorentz force equation, the center magnetic field needs to reach 66.7Gauss. The magnet aperture arrives at 600 mm due to the inner electro-static system size. Within the patch of 6cm*11cm, the uniformity of the field integrals reaches ±2E- 04. Field Distribution Field homogeneity

Design of dipole magnet Magnet Name ESM Center field [Guass] 75.5 Magnet Length [m] 4.4 Current [A/turn] 10.8 Turns [H×V] 12×17 Field Clamp Size [H×V, mm] 830×610 Field Clamp Wall Thickness [mm] 10 Field Clamp Number 2 Coil Number Conductor Size [H×V, mm] 3×3 Current Density [A/mm^2] 1.2 Magnet Resistance [Ω] 7.82 Magnet Voltage [V] 84.4 Magnet Power [W] 660 Magnet Inductance [H] 2.42 Cooling Method Air Yoke Weight [Ton] 11 Coil Weight [Ton] 0.328 Magnet Weight [Ton] 11.328 3D Model Parameters of the magnet

Methods to reduce the Parasitic mode losses The electrostatic separators are large contributors to the overall impedance. There are two methods implemented in the design of the separator which reduce the loss factor: ground electrodes tapered ends These two methods are merged in one unusual surface which smoothly guides the field energy from a normal vacuum chamber geometry to the multiple electrode geometry and then back to the normal vacuum chamber. tapered ends Ground electrodes

Parasitic mode losses Simulation parameters for electrode The narrower longitudinal gap between the electrode plate and tank can shield the cavity shape and produce lower narrow impedance The absorber maybe necessary to absorb such high power in separator. L=4m Loss factor ploss 1.374899e+000 V/pC Power(H/W)(kw) 0.573 2.32

Methods to maintain E/B ration in fringe field region Another challenge in designing deflector is the spatial difference in electric and magnetic fringe fields. Because of the large gap, the magnetic fringe field extends over a larger distance than the electric fringe field. In this fringe field region, the ratio of E/B differs from that inside the deflector, and this can result in a synchrotron radiation from the Separation Region, which will affect the down stream RF cavities. For the coming-in beam, the radiation power of 3.4 W is significant if it point to one cavity. Ec maximum around 130 keV 1.7k W for 8 components Ec maximum around 19 keV 3.4 W for 8 components Critical energy of photons Radiation power Upper figures for out-going beam Lower figures for coming-in beam

Methods to maintain E/B ration in fringe field region Several Methods have been incorporated into the design of the deflector in an effort to minimize the distortions in the fringe field region. Magnet: addition of field clamps, along with the mirror plates. Separator: flaring open the electrode ends progressively field clamp mirror plate

Mechanical design

Mechanical design - magnet

Mechanical design - electrostatic separator

Mechanical design metal-ceramic supports closed-loop cooling system high voltage feedthrough

Vacuum design 按照现在的设计方案,真空室内的放气总面积约为16m2。真空室和电极板等材料拟选用不锈钢、钛、铝合金、陶瓷等低放气率材料,材料表面经过适当的抛光和高温除气后其放气率大大降低,按不锈钢的单位表面放气率来估算,约为 4E-11Pa.L.S-1cm-2 则总放气率为Q1≈64E-7 Pa.L/S 漏率取Q2≈1E-10 Pa.L/S 极限真空要求P=2.7E10-8 Pa 则对真空泵的抽速要求为 S≈(Q1+Q2)/P≈237L/S 在-8Pa真空区间,离子泵的抽速下降很多,好在还配备了升华泵作为辅助抽气。如果条件允许,可以考虑增加NEG泵,该泵在超高真空时仍保持很高的抽速,尤其对氢的抽速很大。 该系统的烘烤比较麻烦,需要考虑。

Vacuum design pumping speed 

Design and progress for power supply A large number of power supplies are required for powering the magnets of the Collider ring, the Booster ring, the Transport line, the Linac and the Damping ring. The following shows the basic design principles for the power supplies Digital-controlled , Modular-based ,Home-made customized power converters Self-designed Digital Power Supply Control Module(DPSCM) with digital close-loop control, diagnostics, monitoring and local/remote service

Design and progress for power supply High-precision (20ppm) power converter (3000A/10V) For superconducting magnets excitation Prototype of booster Power Supply (600A/600V) Corrector (Multi-unit combination structure)

High-precision power converter Specifications DC maximum output current –Imax(A) 3000 DC output voltage(V) 10 operating quadrants 1:(V+,I+) stability (8 h–10 s) – referred to Imax(ppm) 20 Reproducibility(1 d) – referred to Imax(ppm) absolute accuracy – referred to Imax(ppm) voltage ripple – (rms) 10mV @less than 600Hz 40mV @600Hz and greater

High-precision power converter the power converters are split in three independent parts A power part acting as a voltage source, which is suitable for industrial design and production Current transducers Self-designed digital electronics control module, which performs the current regulation, diagnostics, monitoring and local/remote service . It’s standardized for all types of power supply.

High-precision power converter - Topology 3-phase uncontrollable rectifier + H-bridge converter + high frequency transformer Modules parallel-connected for high current output From: voltage loop + current equivalent loop To: one fast inner current loop (not only for voltage ripple suppressing but also for current equivalent)

Prototype: HEPS-TF 300A@50V Height: 4U Two modules: 150A@50V Digital controller

For high precision power supply: Prototypes: test For high precision power supply: Stability: (Imax – I min)/IN during 12h, 7.75ppm Reproducibility R = | I1average - I0average | / IN=|200.1912862-200.1913251|/300 =1.29772E-07

For high precision power supply: Prototypes: test For high precision power supply: Voltage Ripple: LF: Less than 10mV HF: Less than 40mV

For high precision power supply: Prototypes: to do For high precision power supply: Extend the power of each module 3 modules parallel-connected for 30kW output Use Peak Current-mode Control PWM to reject the voltage ripple

Prototype of booster power supply Requirements of the Power Supply for Booster Ring Power Supply Quantity R&L of load Output Rating Dipole 16 0.830Ω / 0.089H 940A/820V Quadrupole 32 6.008Ω / 1.518H 320A/2100V Sext.D 2.906Ω / 0.025H 140A/650V Sext.F 3.328Ω / 0.106H Corrector 350 25A /20V Total 430

Prototype of booster power supply Design principles of the booster power supplies: Based on the current waveform requirement of the dipoles, quadrupoles and sextupoles (as shown below); the rating voltage considering the inductive value caused by the magnet inductance. Duration of ramp-up and ramp-down are 5s . Power supply performance: tracking error less than 100ppm . The magnetic field cycle waveform for CEPC booster

Prototype of booster Power Supply (600A/600V) power supply adopts modular structure in order to reduce the volume, improve the efficiency and reliability. Series-parallel connection technology of modular will be used in the main circuit structure. Switching mode as the main topology for modular, and The DPSCM-II will be embedded into the power supply. Full digital control block diagram

Prototype of booster Power Supply (600A/600V) technology of pulse width multiple stagger phase will be used to decrease the output filter and reduce the output ripple.

Topology of single module Switch-mode technology will be used. Output capacity of single module is 300A / 300V. considerable size reduction (volume and weight) for transformers and filter improved dynamics better rejection of the mains perturbations lower ripple of the output voltage 12 phase rectifier Inverter H.F Rectifier Filter and output

Corrector Design - Topology Switching-mode For large number of corrector PS: Considering the power of these ps is very small, less than 100W, how to choose the basic structure: 1)each one stand-along 2)DC-link voltage shared by multi power supplies solution 1 solution 2

Corrector Design - Topology For large number of corrector PS: 1) each one stand-along, but multi power supplies share one chassis; 2) power supplies in one chassis share one digital controller pros: each power supply can be maintained independently; cost effective with respect of chassis and digital controller, and space savings.

Corrector (Multi-unit combination structure) Embedded self-designed DPSCM, and DCCT Structure of correctors

Corrector - operation interface

Summary The Deflector including two part: Electrostatic Separator and Dipole Magnet A separator unit consists of a pair of pure Titanium electrodes — each 4 m long and 180 mm wide —mounted in an UHV tank of about 380 mm inner diameter. The magnet yoke is H-type, the center magnetic field is 66.7 Gauss. Within the patch of 6cm*11cm, the uniformity of the field integrals reaches ±2E-04. There are two methods implemented in the design of the separator to reduce the loss parameter: ground electrodes & tapered ends, but the loss factor is still high. The structure of separator need to be optimized and the absorber maybe necessary we use the field clamps, along with the mirror plates and flaring open the electrode ends progressively to minimize the distortions in the fringe field region. Prototypes for high precision power convertor and Booster power supply are under design. Correctors with Multi-unit combination structure are under design, The DPSCM-II and self-design DCCT will be embedded into the prototype.

Thank You!