QCM and C50-12 Status Update

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Presentation transcript:

QCM and C50-12 Status Update Accelerator Operations 2015 StayTreat 15JUL2015 T.Reilly, Accelerator Ops StayTreat 2015

T.Reilly, Accelerator Ops StayTreat 2015 C50-12 Rebuild General Rebuild FEL02 (older C20) Reuse most major components Cavities, HOM loads, gate valves, etc. Cavities will receive light EP Cavity recipe is same as used for C50-11 Leverage Qo improvements as proven FY15 Scope Disassemble cryomodule Qualify two cavity pairs Buyout primary procurements FY16 Scope Cryo unit assembly Cryomodule assembly Cryomodule acceptance test Cryomodule install and commission T.Reilly, Accelerator Ops StayTreat 2015

T.Reilly, Accelerator Ops StayTreat 2015 C50-12 Status Cryomodule Disassembly is done HOM cans are built Rotary feed-throughs are being worked Helium vessels have been prep’d All primary procurements have been made with exception of $10K Cavity Pairs One pair is completely disassembled Disassembly of second pair is in progress 12 dog legs and 112 warm windows have been fabricated Warm windows are intended to replace 106 older style currently installed Windows need to be RF tested T.Reilly, Accelerator Ops StayTreat 2015

T.Reilly, Accelerator Ops StayTreat 2015 C50-12 Plans FY15 Qualify first cavity pair Continue to progress on second pair Potential to qualify second pair, depends on LCLS II Buy out last $10K of procurements FY16 Qualify remaining cavity pairs RF test all warm windows Assemble cryomodule Complete acceptance test in CMTF Available to install in late summer 2016 T.Reilly, Accelerator Ops StayTreat 2015

High Level SRF Production Plan For Planning Only T.Reilly, Accelerator Ops StayTreat 2015

T.Reilly, Accelerator Ops StayTreat 2015 New CEBAF QCM General Scope Design and build a new quarter cryomodule (QCM) for CEBAF utilizing a new 2-cell elliptical and a modified elliptical 7-cell cavity FY15 Scope Complete cavity qualification Procure components Assemble cavity string Complete cryomodule design FY16 Scope Close out CM procurements Cryomodule assembly Cryomodule acceptance test Cryomodule install and commission H. Wang et al. “Injector Cavities Fabrication, Vertical Test Performance and Primary Cryomodule Design” T.Reilly, Accelerator Ops StayTreat 2015

T.Reilly, Accelerator Ops StayTreat 2015 QCM Status Cavities Both the 2-cell and 7-cell have been fabricated Vertical test of the unjacketed two cell is complete First vertical test on unjacketed 7-cell is done, needs one more round before welding of helium vessel String String tooling is 95% completed Procurements of string components is 95% done Cryomodule Design is in progress Long lead items purchased, some are in house Cold and warm tuners, vacuum vessel, space frame, end cans and helium vessels are here T.Reilly, Accelerator Ops StayTreat 2015

2-cell Cavity 2nd vertical test Qo vs Eacc curve. H. Wang et al. “Injector Cavities Fabrication, Vertical Test Performance and Primary Cryomodule Design” T.Reilly, Accelerator Ops StayTreat 2015

7-cell Cavity 1st vertical test Qo vs Eacc curve H. Wang et al. “Injector Cavities Fabrication, Vertical Test Performance and Primary Cryomodule Design” T.Reilly, Accelerator Ops StayTreat 2015

T.Reilly, Accelerator Ops StayTreat 2015 QCM Plans FY15 Weld on helium jackets to 2-cell and 7-cell Complete the cavity qualification of jacketed cavities Complete string assembly Delays in cavity qualification are putting SA in competition with LCLS II Intention is to complete QCM string ahead of LCLS II Complete cryomodule design Continue to procure long lead cryomodule components FY16 Procure any remaining cryomodule components Assemble cryomodule Complete acceptance test in CMTF Available to install in early summer 2016 T.Reilly, Accelerator Ops StayTreat 2015

T.Reilly, Accelerator Ops StayTreat 2015 Summary C50-12 is tracking slightly behind plan for FY15 Will be ready to install by late summer of FY16 Can be pulled to early summer CEBAF QCM is tracking per current schedule Available to install early summer LCLS II is stretching staffing, plan in place and being worked Added process engineer and an electronics tech Will add 3-4 term mechanical techs in FY15 to support prototype CM assembly More will be added in FY16 for production T.Reilly, Accelerator Ops StayTreat 2015

T.Reilly, Accelerator Ops StayTreat 2015 Backup T.Reilly, Accelerator Ops StayTreat 2015

Primary Differences with FEL02 As compared to CEBAF C20  C50 Inner adapters are larger in diameter HOM loads are different and are heat sunk to shield circuit End dishes are welded to gate valve Gate valves ID are larger Bellows in between cryo units are larger bore and RF shielded T.Reilly, Accelerator Ops StayTreat 2015