January 2019 TSSM Training Topic Matt Toms TOSHIBA MACHINE Smart Electric Molding Solutions Ideal energy study January 2019 TSSM Training Topic Matt Toms

Energy study 400Ton Van Dorn vs. EC390SXII TOSHIBA MACHINE Smart Electric Molding Solutions Energy study 400Ton Van Dorn vs. EC390SXII Energy comparison between a hydraulic 400HT-30 Ton Van Dorn and a Toshiba All-Electric EC390SXII. The test was done using the same tool and material. Cycle time was duplicated. The first wave graph and data (slide3) shows an all hydraulic injection molding machine; it is injecting a 200 gram shot using FR poly pro in a 19 second cycle at 12.25 lbs. per hour. The second graph and data (slide4) shows the same part, material and cycle time running in a Toshiba Machine EC390SXII all-electric injection molding machine at 5 Kilowatts per hour. Both readings include machine and barrel heaters. This power study concludes a 90.6% energy savings using a Toshiba All-Electric Injection Molding Machine over an all hydraulic.

Van Dorn Energy consumption Brake down TOSHIBA MACHINE Smart Electric Molding Solutions Van Dorn Energy consumption Brake down Measurement Before After Units Change %Change True Power, Phase 1, Avg: 12.042K Watts 0.00 0.00% True Power, Phase 1, Max: 35.885K True Power, Phase 1, Min: 1.374K True Power, Phase 2, Avg: 12.447K True Power, Phase 2, Max: 36.480K True Power, Phase 2, Min: 1.791K True Power, Phase 3, Avg: 12.007K True Power, Phase 3, Max: 37.210K True Power, Phase 3, Min: 1.358K True Power, Total, Avg: 36.503K True Power, Total, Max: 108.339K True Power, Total, Min: 6.957K Energy, Phase 1 Elapsed: 9.6 KWh Energy, Phase 2 Elapsed: 10.0 Energy, Phase 3 Elapsed: Energy, Total Elapsed: 29.2 Energy, estimated per month: 252.417K KWH Utility Rate: 0.1347 $/KWH Cost, Total Elapsed: 3.9 $ Cost, estimated per month: 34.001K Van Dorn 400 Ton Wave Data Information straight from the EC-SXIII Manual

Energy consumption EC250SXII TOSHIBA MACHINE Smart Electric Molding Solutions Energy consumption EC250SXII 10/19/2018 EC390SXII Van Dorn 400HT-30 400HT-30 Ton Energy cost per year V50 Controller

TOSHIBA MACHINE Smart Electric Molding Solutions

Ideal saved more them just energy. TOSHIBA MACHINE Smart Electric Molding Solutions Ideal saved more them just energy. 1.) Prior to the mold trial/energy study Ideal was unable to run production successfully in any machine under 400 Ton. Do to mold design the only way to get the parts to drop consistently was to slam the ejector bars into the back plate of the mold. Ideal was forced to used a 400 Ton hydraulic not for the clamping forces but for the ejector force. They came to Toshiba wanting to quote a 390 all electric machine. However they didn’t believe a servo ejector systems had enough power to run the mold. Not only did we nock the parts off we did it with only 2 tons of force. We used a EC390SXII to sample and ended up quoting a EC250SXII. 2) Before this energy study Ideal was actively quoting a new central water system. By eliminating hydraulic machines they gained back water cooling capacity. 3)Cycle time was reduced to 17 seconds alone with average start up scrap.

Ideal Energy study total savings TOSHIBA MACHINE Smart Electric Molding Solutions Ideal Energy study total savings Total savings 1st year- $10,121. Total savings 3rd year- $15,638. Total savings 5th year- $21,156 $ PAYS TO GO ALL ELECTRIC $