Iross™ Fluxmanager® Stress relieving System

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Presentation transcript:

Iross™ Fluxmanager® Stress relieving System

The Concept The IROSS™ FLUXMANAGER® 3 Phase Heating System is designed specifically for heating a wide variety of tubular products while delivering the industry’s best heat affected zone. These systems utilise patented Fluxmanger® technology that yields superior temperature uniformity compared to conventional designs. The 3 phase heating system features variable frequency control, allowing precise heating on a wide variety of pipe sizes and wall thicknesses.

Drill Pipe Tube & Casing DRILL PIPE – 1.9” to 4.0” with thicker walls (can be upset or a tool welded on) TUBE – 2 3/8” to 7 5/8” with various walls CASING – 5 to 20 5/8” with thinner walls

The Suite of Coils

The Technology Lamination Core Flux Manager Coil Depth of Penetration 60 Hz = 16 mm Flux Field

The Technology • More uniform radial heating • Greater control of end heating • Reduced sensitivity hooked ends • More uniform longitudinal heating • Shaped intensifier to concentrate power on the workpiece • Heats within tight specifications • Repeatability

The Technology FluxManager® systems easily adapts to O.D. variation providing required temperature uniformity, maximizing flexibility of equipment and optimizing overall system performance.

The Results

The Benefits • More uniform radial heating • Greater control of end heating • Reduced sensitivity hooked ends • More uniform longitudinal heating • Shaped intensifier to concentrate power on the workpiece • Heats within tight specifications • Repeatability

Touch Screen Programming

Temperature Measurement Pyrometers can be placed in multiple positions

Fume Extraction Each coil has an adaptor to fit an extractor hose directly to the coil to remove fumes

Cooling before Threading When line space is a problem, controlled water cooling is an option before the pipe threading machine.

Fluxmanager® Features/Benefits Programmable frequency selection from 60 – 150Hz High efficiency / high power factor power supply Deep and uniform temperature distribution ID/OD, laterally and longitudinal along extended lengths of pipe ends even when tubes are positioned non-concentric with distinct pattern. Flexibility; 6 coil sizes covers the complete OCTG pipe range Pyrometer or thermal imaging options Data logging capability for traceability Patented shaped flux concentrator for increased efficiency.

Single System Layout

Double System Layout

Iross™ Fluxmanager® Stress relieving System

Contact Information CONTACT MR ADRIAN WOOD awood@inductothermhw.co.uk +44 7921 370 048 Inductotherm Heating & Welding Ltd For more information on iRoss or any other Inductotherm Heating & Welding Ltd products

Oil Country Tubular Goods

Oil Country Tubular goods

Thank You www.inductothermhw.com