BBQ (BusBar Quench) 1st STEAM Workshop June 2019

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Presentation transcript:

BBQ (BusBar Quench) 1st STEAM Workshop 13-14 June 2019 cern.ch/STEAM BBQ (BusBar Quench) 1st STEAM Workshop 13-14 June 2019 Matthias Mentink on behalf of the STEAM team

Overview Motivation Tool basics Thermal aspects Model states Initial quench behavior of superconducting magnet Simulation versus measurement of initial voltage development in HL-LHC Twin Orbit corrector Demo: Hotspot temperature in superconducting busbar Summary

Motivation for STEAM-BusBarQuench (BBQ) For a circuit with a known discharge quench integral: What is the time required to detect and validate a quench? What is the total quench integral that the superconducting conductors see? What are implications of cooling to the helium bath? How long does it take for a normal zone to traverse a given conductor length, also considering local field variations, joints, inhomogeneous cooling conditions etc.? What is the hotspot temperature of a conductor quenching at a given circuit current?  STEAM-BBQ Multi-functional barbecue grill

Some basics vQ Temperature [K] x [m] STEAM-BBQ [1]: FEM-based Comsol simulation model (Inspiration: [2]) Calculation of quench-related conductor properties: Quench propagation velocity vQ Development of voltage after quench origination for quench detection Hotspot temperature as a function of quench integral For circuit with known discharge quench integral: Time-dependent current (Exponential decay after quench detected) Time-dependent hotspot temperature Compatible with STEAM co-simulation framework Temperature-development along length of conductor Time [s] Circuit current [A] [1] M. Mentink and M. Maciejewski, “STEAM-BBQ User manual”, EDMS nr. 2159478, (2019) [2] D. Paudel, CERN thesis 2015-090, June 30th (2015) Circuit current discharge

Thermal layout: 1+1D dimensionality Thermal aspects BBQ dimensionality: 1+1D Longitudinal heat transfer Transverse heat transfer (one node for core, six for insulation layers) Optional heat transfer to helium bath BBQ simultaneously calculates the busbar hotspot temperature in two ways: ‘Adiabatic hotspot temperature’: No longitudinal heat propagation, perfect transverse heat propagation without cooling to bath Regular hotspot temperature, with longitudinal heat propagation and transverse heat propagation Uses STEAM material library for user-selected material properties (with cross-checked temperature and magnetic-field dependence) Thermal layout: 1+1D dimensionality

Voltage over conductor Model states All model equations are visible to the user, to allow user to see underlying physics and give high degree of flexibility Circuit state with Comsol ev module: Switch from constant current to exponential discharge upon meeting condition Here: Circuit discharge once total voltage exceeds VThreshold for duration tValidation Flexible feature for switching model states. Here: Circuit discharge once VThreshold is exceeded for duration tValidation Voltage over conductor Circuit discharge

Calculation of initial voltage development in HL-LHC Twin Orbit corrector Position x [m] Magnetic field B [T] 500 A 400 A 300 A 200 A 100 A Voltage [V] Time [s] MCBRD Twin orbit corrector (here: short model version). Model rendered with Field Periodic field variation over conductor Initial dV/dt calculated with BBQ for different currents HL-LHC MCBRD Twin Orbit Corrector: Two concentric coils held in place by formers Periodic field variation over conductor BBQ calculation of initial dV/dt before quench detection

Experimental observations on Twin Orbit Corrector prototype 300 V/s 7 V/s Symmetric quench Fast voltage development Slow voltage development Experimentally observed initial dV/dt for training quenches on MCBRDp1 Experimental observations on MCBRDp1: For some training quenches, very fast voltage development (mechanical movement), for others, slower voltage rise (thermal propagation)

Comparison, simulations vs. experimental results Measurement: Normal zone propagation to neighboring strand Voltage [V] t – tQuench [s] Simulation: Single strand propagation Simulation vs. measurement 282 300 335 385 400 418 470 500 Symmetric quench Derived initial dV/dt Measurements: Normal zone eventually propagates to neighboring strand Simulation versus measurement: In spite of missing propagation to neighboring strand, simulated and measured dV/dt are fairly consistent (simulation somewhat pessimistic) Useful for calculating the time required to reach detection and validation

Calculation of quench-related properties Demo: Calculating the hotspot temperature of a superconducting busbar after quench detection + circuit discharge Calculation of quench-related properties (Comsol v5.3a) STEAM website: cern.ch/steam BBQ model available at: cern.ch/steam BBQ Manual: EDMS doc. 2159783, link on STEAM website

Summary BBQ: A multi-purpose tool for calculating quench-related properties of individual conductors Initial voltage rise after a quench, hotspot temperature, etc. Compatible with STEAM co-simulation framework Uses the STEAM material library for cross-checked properties  Material properties are available to user through BBQ for quick look-up Future work: Stand-alone app Suggestions? Temperature development