Military Sealift Command Energy Conservation

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Presentation transcript:

Military Sealift Command Energy Conservation Operational Energy and Behavior Change SECNAV Fleet Energy Training Forum Mr. Sonjae Whang MSC Energy Resource Branch, N726 Naval Air Station Jacksonville 6 November 2014

Agenda Quantifying MSC’s Fuel Usage US Navy Energy Goals & MSC ENCON Program Alignment MSC Energy Conservation and Culture Change MSC ENCON Training Summary

DOD Fuel Usage MSC Represents 15% of the Navy’s Operational Energy Usage

Annual MSC Ship Operating Cost Fuel Represents the Largest Potential Savings Opportunity!

US Navy Energy Goals & MSC ENCON Program MSC’s Energy Conservation Program Initiatives Lining Up to Navy Energy Goals 2016 Great Green Fleet WGs Member Collaboration with NAVSEA 05D4 and Member of T-AO(X) Energy Working Group On target for meeting 15% reduction in fuel usage by 2020 Includes Technology/Hardware and Operational/Behavioral Initiatives Part of Maritime Working Group in OPNAV N45 Task Force Energy Shipboard Energy Efficiency Management Plan (SEEMP) Energy Training module is part of the Civ Mar Engineering Officer’s Training MSC Energy Awards and Recognition Program

ENCON 5 Pillars MSC / OPLOG ENCON Culture Change Technology Development & Implementation Energy Use Tracking, Reporting & Benchmarking Operational Improvements Policy Guidance / Development Training / Awards Program Culture Change 50% Effort 30% Savings 30% Effort No Direct Savings 20% Effort 70% Savings Enablers: Shore Power Meters Fuel Meters Energy Dashboard Audits/Ship Visits Baselining Metrics TFE/NECO Reporting Calibrated Baseline Model HT/FW Op. Ins. Engine Line Up Optimization Navigation Officer’s Voyage Assistant Replenishment At-Sea Planner Retro-Comx Trim Opt. Optimal Speed Guidance COMSC Ins. 4101.1 MSC ENCON Committee ECC-ECM Dev. Process Guide Behavioral ECC Dev. & Eval. Instr Ship Energy Efficiency Management Plan (SEEMP) ECC Sub. Form MSC ENCON Training SECNAV Energy Awards MSC Energy Awards & Recog. Program Energy Savings Initiatives Intelligent HVAC Propeller Boss Cap Fins Boiler Improvements Lighting Upgrades Adjustable Speed Drives Lower Budgets  Need for More Behavioral Change Energy Initiatives

Influencing Energy Priority Behaviors SMS Procedures Class Notices SEEMP Adding to Existing Procedures Retro-ComX Ship Visits Energy Dashboard CMEO EMBB Education Awards and Recognition Program EC Submissions Ownership and Incentivization KPI and $ Reporting Fuel Report Card RASP CTF Dashboard Operational initiatives cost much less and take less time to implement than hardware initiatives In order to change behavior and long term culture, need to approach from all angles Existing operating manuals and guidelines need to be revisited with an energy focus Proven operational initiatives need to be required to realize actual savings No more low hanging fruit? Will need to take on some risk for larger gains and will need the endorsement of top level management Energy needs to be a part of individuals’ performance reviews

Culture Change Enabler: RASP Dashboard Course of Action 1 Total RAS events: 11 Total Fuel Cost: $12.1M Course of Action 2 Total RAS events: 12 Total Fuel Cost: $13.6M Baseline Schedule Total RAS events: 14 Total Fuel Cost: $15.8M Task Force Commander’s Dashboard Report Start Date: 1 Jan 2014 Report End Date: 31 Jan 2014 CLF Ships Reported: 5 Combatant Ships Reported: 19 Culture change needs to happen at all levels Include additional course of action options based on adjusted fuel trigger points

MSC Energy Training Three-hour intensive session focused on improving on-board operating practices for better efficiency; 4 completed classes since Feb 2014 Direct, hands-on examples: Engine Loading, HVAC, Air Compressors, Engine Cooling and Preheating, Lighting, Vessel Speed, Underwater Hull, Shore Power, and Securing Equipment Emphasis on both reduced consumption and reduced cost Four versions: Senior Engineers, Junior Engineers, Senior Deck Officers, and Port Engineers & Shoreside Support Staff Adding computer-based format and on-site ship’s crew training Jacket Water Preheating

Training/Retro-Commissioning Example Chill Water System: Centralized chill water system temperature was set low, between 36°F and 44°F, to enable keeping Radio Room and Cargo Control Room (computer spaces) cooled (observed down to 50°F) Other habitability spaces then reheated to desired temperature ASHRAE actually recommends a higher air temperature envelope for data centers (see chart) Allows for higher chill water temp setting (chill water reset) Old computer space operating point Total estimated energy savings from reduced load on chiller compressors and reduced reheating demand: $42,650 per ship, per year

Maintenance vs. Technology Refrigerated Containers Cumulative Energy – 24 Hours Faulty Door Seal ~ 10 years of Technology Improvements (incl. compressor and control system upgrades) time

MSC ENCON Summary Behavior/Culture change is a major factor of the 5 pillar approach to MSC’s Energy Conservation Program It is possible to reduce energy cost and improve operational capability Longer range, more days on station, reduced maintenance, reduced frequency of refueling You Make a Difference Support SECNAV, CNO, USFF and COMSC Energy Goals Culture Change = minimal investment for maximum savings Get educated, provide input & challenge the status quo