INDUSTRY 4.0 Why it matters?.

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Presentation transcript:

INDUSTRY 4.0 Why it matters?

Agenda Industrial Evolution 4th Industrial Revolution Building Blocks of Industry 4.0 Potential Industrial Products Implications Potential Consumer Products Implications Impact of Industry 4.0

What is this?

What is this?

What is this?

What is this?

Industrial Evolution 4. Industrial revolution 3. Industrial revolution Based on cyber-physical- systems 3. Industrial revolution Through the use of electronics and IT further progression in autonomous production 2. Industrial revolution Introducing mass production lines powered by electric energy Level of complexity 1. Industrial revolution Introducing mechanical production machines powered by water and steam Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0 End of the 18th century. Beginning of the 20th century Beginning of the 70th Today Source: DFKI/Bauer IAO

Phases of earlier 3 Industrial Revolutions 1760 to 1840 - Ushered in Mechanical production; railways and steam engine 1870 to 1940 - Mass production; electricity and assembly line 1960 to 2010 - Computers; semi conductors, main frame computing, personal devices, internet It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed.

Industry 4.0: Germany Smart Manufacturing Leadership Coalition: USA A collective term for technologies and concepts of value chain organization. Based on the technological concepts of cyber-physical systems, the Internet of Things and the Internet of Services, it facilitates the vision of the Smart Factory. Within the modular structured Smart Factories of Industry 4.0, cyber-physical systems monitor physical processes, create a virtual copy of the physical world and make decentralized decisions. Over the Internet of Things, Cyber-physical systems communicate & cooperate with each other & humans in real time. Via the Internet of Services, both internal & cross-organizational services are offered & utilized by participants of the value chain. It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed. Builds on the Digital revolution Ubiquitous internet Smaller & powerful sensors Artificial Intelligence (AI) Machine Learning Labor & Energy Cost

Did not exist in 2006 iPhone iPad Kindle 4G Uber Airbnb Android Oculus Instagram Snapchat Whatsapp

Time to reach 100 Million customers Telephone 75 Years Web 7 Years Facebook 4 Years Instagram 2 Years Pokemon Go 1 Month

Cyber Physical Systems A cyber-physical system (CPS) is a system of collaborating computational elements controlling physical entities. CPS are physical and engineered systems whose operations are monitored, coordinated, controlled and integrated by a computing and communication core. They allow us to add capabilities to physical systems by merging computing and communication with physical processes. CPS benefits: • Safer and more efficient systems • Reduce the cost of building and operating the systems • Build complex systems that provide new capabilities • Reduced cost of computation, networking, and sensing • Enables national or global scale CPS’s

Today’s Factory

Tomorrow’s Factory

Industry 4.0 Six Design Principles Interoperability: the ability of cyber-physical systems (i.e. work piece carriers, assembly stations and products), humans and Smart Factories to connect and communicate with each other via the Internet of Things and the Internet of Services Virtualization: a virtual copy of the Smart Factory which is created by linking sensor data (from monitoring physical processes) with virtual plant models and simulation models Decentralization: the ability of cyber-physical systems within Smart Factories to make decisions on their own Real-Time Capability: the capability to collect and analyze data and provide the insights immediately Service Orientation: offering of services (of cyber-physical systems, humans and Smart Factories) via the Internet of Services Modularity: flexible adaptation of Smart Factories for changing requirements of individual modules

Building blocks of Industry 4.0 Autonomous Robots Simulation Horizontal and vertical system integration Industrial Internet of Things Cyber Security Additive Mfg Augmented reality Big data analytics

Impacting all aspect of value chain

Digital Enterprise Entire value chain is digitized and integrated

Potential Implications Robot Assisted production Predictive Maintenance Additive manufacturing of complex parts Machines as a service Big data drive quality control Production line simulation Smart supply network

Robots working in Amazon WH

Examples SIEMENS German manufacturing giant Siemens, an industrial user, is implementing an Industry 4.0 solution in medical engineering. For years, artificial knee and hip joints were standardized products, with engineers needing several days to customize them for patients. Now, new software and steering solutions enable Siemens to produce an implant within 3 to 4 hours. Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed

Examples TRUMPF German toolmaker Trumpf, an Industry 4.0 supplier and worldwide market leader of laser systems, has put the first "social machines" to work. Each component is "smart" and knows what work has already been carried out on it. Because the production facility already knows its capacity utilization and communicates with other facilities, production options are automatically optimized. Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed

Examples GE Predix, the operating system for the Industrial Internet, is powering digital industrial businesses that drive the global economy. By connecting industrial equipment, analyzing data, and delivering real-time insights, Predix-based apps are unleashing new levels of performance of both GE and non-GE assets. Source:https://www.ge.com/digital/predix

Examples of Product evolution: Connected and smart products Harvard Business Review

Impact Impact Economy Individual Business National & Global Society It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed. National & Global Society

Impact Economy Growth Ageing Productivity Employment Labour subsititution The nature of Work It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed.

Impact Business Customer expectations Data enhanced products Collaborative innovation New operating models It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed. Combining digital, physical and biological worlds

Impact National & Global Society The Individual Governments Countries, regions & cities International security Society Inequality Community The Individual Identity, morality & ethics Human connection It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed.

Top 10 Skills to be relevant in Industry 4.0

Thank YOU Prakash1.singh@in.ey.com

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