Limited Resources Concept

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Presentation transcript:

Limited Resources Concept Modify employee/resource schedules, set a standard schedule and modify procedures for each process step to better utilize resources. Utilize existing resources that are available on other production lines. PROS Low capital investment Higher utilization of existing resources Fast Implementation CONS Constraints for resource and employee scheduling

New Mixer Concept PROS CONS Buy new mixer, modify current dough troughs, and redesign production layout for more room in pre-scaling area. Add workers to line, revise schedule, and implement work instructions. PROS Increased productivity of production line Sustainable solution CONS Large capital investment Layout redesign required Lengthy Implementation

New Trough Concept PROS CONS Buy new troughs and increase storage area for troughs. Start Pre-Scaling and Mixing earlier in the day. Produce dough in larger batch sizes. PROS Improved ergonomics of manual tasks Increased utilization of bottleneck resources CONS Medium capital investment. Constraints for resource scheduling

Quick Fix Concept PROS CONS Modify troughs and ingredient storage location. Start Pre-Scaling and Mixing earlier. Implement visual aids and work instructions to streamline processes. PROS Fast implementation Improved ergonomics of manual task CONS Trough modification requires investment Constraints for resource scheduling

Sustainable Concept PROS CONS Add additional workers and cross-train existing workers to better utilize bottleneck resources. Revise schedule for resources. Modify process procedures and implement ergonomic solutions to Pre-Scaling and Mixing processes. PROS Ergonomic solutions Better utilization of bottleneck resources CONS Moderate capital investment Constraints for resource and employee scheduling

Shared Stations Across Lines Concept Mixing same types of commercial and frozen cookie dough at the same time. Revise schedule for employees. Start Pre-Scaling and Mixing processes earlier in the day. PROS Low capital investment Fast implementation CONS Constraints for resource and employee scheduling Low user friendliness

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