Line Capabilities & Line up by Family

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Presentation transcript:

Line Capabilities & Line up by Family Tottles Key Highlights 9 Formats. 104 SKU’s 6000 MOQ 13 MM Units/year Rate = 100 u/min PR = 73% (Q1 15-16) Stops/day = 45 Crew size = 6 Cycle = 3 Unit ops = 11 Line Capabilities & Line up by Family Lasting Performance Colour Adapt Ageless Elixir 3-in-1 Facefinity Miracle Match Primer Key improvements Line Results Stops/day reduced to 45 (August) and stable Unplanned PR Loss reduced by 10% over last 12 months Optimisation of planned tasks (1.5% PR gain) 5 new people trained & qualified on line for 3 cycle 1 Size running at 24 stops/day and 2 others at 32 Supported large increase in Miracle Match volume Key focus for next 90 Days Qualify all equipment owners on AM steps 0-4 Improve lower volume products to 24 stops/day Continue to use POS tool to improve capability and reduce losses WPI on shade/product changeovers to reduce planned PR loss Strengths in competences that matter most in consumer product industries

NEC1 Line Layout Speed 100upm K C L A M O Q S D E B N P R T I F J Capper/Plugger (IMA-CF7 inc. Plug Unscrambler & Cap Unscrambler C Bottle Unscrambler L A M O Q S Filler (IMA F94) Groninger Capper (CF9 inc. Pump Unscrambler & Cap Unscrambler) Labeller Sleever Shrink Wrapper D E Bottle Loader B N P R T I In-line Capper (Megadale-CF4 inc. Pump Unscrambler & Cap Unscrambler F J