Real Time Engineering Slab & Coil Yard Management and Plate Stock Report , Planning, Production, Reporting & Data Base Management Solution for Metal Industry.

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Presentation transcript:

Real Time Engineering Slab & Coil Yard Management and Plate Stock Report , Planning, Production, Reporting & Data Base Management Solution for Metal Industry Embedded with Technology Innovative Technology Customized & Tailored Made Solutions Committed to Best Customer Service Proven & Reliable Design & Engineering

VERTICAL MARKET SOLUTIONS SOLUTION OF COMPLEXITY Enterprise Resource Planning (Information to Top Management) ERP / SAP/ MES Oracle Database SQL High-end control systems Independent Innovative technology Complete Systems VERTICAL MARKET SOLUTIONS (MES) Automation (Level-1 & 2) Siemens ABB Schneider-Electric Rockwell Automation Honeywell SOLUTION OF COMPLEXITY

We are a Solution Provider........ “ROI” is our satisfaction Customized & Tailored Made Products We value the demands of our Customer’s Benefit & Investment from our combined competence with these THREE key capabilities. Embedded with Technology Integration with Level-1 & Level-2 System

What we do? Production Management Material Stock Data Base Management Material Grade Performance Report Product Test Report Integration with existing ERP / SAP / MES

Supply Chain Execution Production Management Production Procurement Sales Supply Chain Planning Production Management MIS MES Supply Chain Execution

Supply Chain Management Order Processing Sales Order Received Sales Order Entry Production Validation Production Costing Production Order to Plant Scheduling Production Planning Order Scheduling & Material Allocation Master Planning Capacity & Campaign Management Caster & Melt Shop Scheduling Plate & Steckel Mill Scheduling Plate & Coil Finishing Scheduling Raw Material Planning Plate & Coil Combination Production Execution & Material Logistic Production Order Life Cycle Material & Stock Management Schedule Execution Management Production Tracking Quality Control & Deviation Management Warehouse & Transport Management

Customized MES-MIS Manufacturing Execution (Production) Sales Orders / Production Orders Customized MES-MIS Performance Monitoring to Management Demand and Sales Planning Due Date Quoting Consistent Plan Status Master and Capacity Planning Order Scheduling Material Planning Production Line Scheduling Real time Production Status Manufacturing Execution (Production)

Demand & Sales Planning Balanced demand forecasts based on Historical sales data Market data Allocation of demand to sites Sales plan based on Available capacity Demand forecast and Current production plan Considering: Multiple sites with alternative production routes Product cost and profit model Available capacity constraints Target inventory levels and inventory constraints Interactive or automated Due Date Quoting

Capacity & Master Planning Calculation of capacity plan and target flow on product family level Alignment with sales plan Material flow plan based on Daily productivity per product family for each line campaign description of every line inventory constraints Current WIP (order backlog/advance) based on results of order scheduling Reactive adjustments to the contingents Target flows for short term planning horizon (order and line scheduling) Simulation and “What-if-Scenario” Manual Re-adjustments

Order Scheduling Cross-plant scheduling of the order book Forecasting of expected delivery dates Streamlining of the physical material flow across the plants considering Product mix constraints from master planning Campaigns and capacity plan from master planning Inventory constraints Order Prioritization Existing line schedules Integrated Material Planning Automated or interactive Inventory allocation Nested plate/coil optimization Dynamic rebalancing of campaign sizes according to physical material flow Bottleneck optimization

Material Planning: Net Demand Calculation for caster Net demand for hot strip Net demand for cold strip Inventory check Yield Loss Inventory check Yield Loss Inventory check Yield Loss Gross demand for slabs Gross demand for Hot Strip Gross demand for Cold Strip Slab Yard stock Hot strip stock Cold strip stock Checking of available inventory (automatically or by manual interaction) Customizable, individual matching of order and material based on attributes level for each production step Calculation of remaining net demand backward Aggregation of small order quantities (e. g. for heat completion)

Technical Data Warehouse Reports Quality Analysis Historians Management Information My SQL / Oracle Data Base Operational Database Entry: Auto / Manual Technical Data Warehouse

Integration with IBA System through Fast Data Network Acquire Data from Any Source of Controller or PLC Record Data On-Line in the Data Base Analyze Data for “Fault or Event Log” Derive information and Generate Tailored made Report

1D, 2D & QR Code and Bar Code Reader We have solution for barcode scanners that read 1D, 2D, and QR codes, and barcode readers that are compatible with iPhone, iPad, and Android devices. Coil or Slab ID (Chemistry / information) will be integrated to MES or SAP System Slab or Coil Yard Data Base Management

Data Base Management System Data Warehouse Grade Database Management Product Definition Management History Analysis Report Production Planning Slab Yard Utility Production Dashboard Order Process Dashboard Process Email Alarm Indonesian Language Pack Cloud Implementation PPIC Automation Scheduling

Product Sample Test Report

Production Report (Ton / Hr)

Data Base Management System for Slab Yard, Plate and Quality Control with Material Test Certificate (MTC)

Data Base Management System for Slab Yard, Coil Yard & Plate and Quality Control with Material Test Certificate (MTC)

Data Base Management System for Slab Yard, Coil Yard & Plate Stock and Quality Control with Material Test Certificate (MTC)

Data Base Management System for Slab Yard, Coil Yard & Plate Stock and Quality Control with Material Test Certificate (MTC)

Data Base Management System for Slab Yard, Plate Stock and Quality Control with Material Test Certificate (MTC)

Data Base Management System for Slab Yard, Plate and Quality Control with Material Test Certificate (MTC)

Data Base Management System for Slab Yard, Plate and Quality Control with Material Test Certificate (MTC)

Data Base Management System for Slab Yard, Plate and Quality Control with Material Test Certificate (MTC)

Data Base Management System for Slab Yard, Plate and Quality Control with Material Test Certificate (MTC)

Data Base Management System for Slab Yard, Plate and Quality Control with Material Test Certificate (MTC)

Device Independent Application

Global Probability