Manufacturing Execution Realtime Lean Information Network

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Presentation transcript:

Manufacturing Execution Realtime Lean Information Network M E R L I N Manufacturing Execution Realtime Lean Information Network This show has accompanying narration. Click on the speaker icon in the lower right hand corner to activate for each slide. © 2015 Memex Automation Inc., 3425 Harvester Road Suite 200, Burlington, Ontario, Canada L7N 3G1 (866) 573-3895

Real-Time Shop Floor to Top Floor Automation Communications Platform

Do You Know What’s Happening On Your Shop Floor Right Now ? Do you Know what is happening in your plant right now?

You expect your pilot to have instruments

Are you Flying Blind? If you don’t know the current status of your shop at all times you are flying blind. MERLIN Monitoring can’t tell you how to run your business…. We can tell you how it’s running…. Live.. in Real Time.. all the time.

Dashboard Windows to your Shop Plant Wide Operational Efficiency Visibility by Machine by Department for the Whole Plant Connectivity to any machine Accurate data collected direct from the machine in Real Time Universal Shop Floor Communications Platform Real Time Status Enables Proactive Control

Overall Equipment Effectiveness

Bridging The Communication Gap Between Your ERP And Machine Assets

Live icons report each machines state and job status Window on your Shop Live icons report each machines state and job status

MERLIN Event Chart Every event and down time on every machine tracked in real time and saved for analysis

Visibility throughout your Shop Large Screen Dash Board Can Display Machine Status Plant Wide

KPI Metrics Automatically Because Merlin measures it … You can Optimize it !

KPI Metrics Automatically Operator Terminal Application Current Work Order Status Operator Log In Job Selection Reject reporting Operator Downtime reporting Email requests for assistance Linked Work Instructions Linked DNC integration (option)

We Leave No Machine Behind

We Leave No Machine Behind How we communicate with your machines Newer Fanuc Control - Focas Protocol via embedded ethernet port MAZAK, Okuma, Mori Seiki, and many more offer MTConnect PLC controls may support OPC Other Legacy Machines of any make - MEMEX Universal Machine Interface. We Leave No Machine Behind Memex engineers design a “least intrusive” connectivity landscape on based machine makes, models, and controls

We Leave No Machine Behind MERLIN Machine Connection License for UMI MERLIN Machine Connection License for MTConnect MERLIN Machine Connection License for OPC MERLIN Machine Connection License for FANUC Focas We Leave No Machine Behind

Where are these efficiency found? Quantifiable OEE Where are these efficiency found? Improvements …………..….. 10% - 50 % Machine Operator Productivity Increases 2% - 10 % Other Labor Productivity Increases 2% - 10 % Machine Downtime Reduces 2% - 10 % Root Cause Analysis – Quality, Operator Errors… 2 % - 10 % Real-time Information for Value Stream Management 1 % - 5% Real-time Usage Based PM Scheduling Reduces Downtime 1 % - 5 %

Manufacturing Execution Realtime Lean Information Network M E R L I N Manufacturing Execution Realtime Lean Information Network For questions or more information Randy McDonald CMTSE Direct phone: 905-635-1537 Email: randym@memex.ca © 2015 Memex Automation Inc., 3425 Harvester Road Suite 200, Burlington, Ontario, Canada L7N 3G1 (866) 573-3895