Six Sigma DMAIC Process

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Presentation transcript:

Six Sigma DMAIC Process Lean Six Sigma Training Satish Nargundkar

Key Roles Champion Master Black Belt Black Belt Green Belt Senior Manager, Signs off on project Master Black Belt Consulting role across many projects Black Belt Project Lead Green Belt Has basic knowledge of the DMAIC process. The Boss

Before Starting the Project The Voice! VOC VOE VOP Analysis Standard Reports Segmentation (drill down) Time Series, Cross-section

The Define Phase SMART Objective (y) Process Flowchart Specific, Measurable, Achievable, Relevant, Time-based Process Flowchart Map the current process Estimated Benefits If target achieved, what are the benefits? Project Charter Problem Statement, SMART Objective, Team Members & Roles, Estimated Benefits.

Define: Basic Analysis Descriptive analysis of y Mean, Standard Deviation Histogram, Time Series Chart Break down by segments

The Measure Phase Potential Causes of y (the Xs) Fishbone (Ishikawa) Diagram Collect data on the Xs Descriptive analysis of Xs

The Analyze Phase Relate each X to Y Find most important Xs Scatterplots, Correlations Find most important Xs (analyze all Xs simultaneously) Regression Delphi method

The Improve Phase Implement changes Measure improvement Hypothesis tests to prove significant change Tests for Means, Proportions Tests for Variances

The Control Phase Sustaining the improvement New SOPs Error Proofing Checklists Control Charts Other Monitoring

Celebrate!