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Presentation transcript:

Approved for public release; distribution is unlimited National Aeronautics and Space Administration Plasma Diagnostics Package (PDP) for Studying High-Power Hall Thrusters in Flight Wensheng Huang PDP Principal Investigator / Sensor Lead NASA Glenn Research Center Present at Michigan Institute for Plasma Science and Engineering (MIPSE) Ann Arbor, Oct 2, 2019 www.nasa.gov Approved for public release; distribution is unlimited

About Me

The path to PI PI = Principal Investigator, a.k.a. the person with the burning question that needs to be answered 2011-2018 2017+ 2011

Part 1 Outline What is Plasma Diagnostics Package? How did it come about? What question does it answer? What are the measurements and approach? Where are we going to measure? How will we use PDP?

The story started with HERMeS In 2012, NASA Space Technology Mission Directorate initiated the development of high-power long-life Hall thruster: 12.5-kW HERMeS 3x power and 50% higher discharge voltage compared to state-of-the-art thruster (XR-5) Many times longer wear life Must be developed with extensibility to higher power thruster (Mars transport) Need on-orbit data to provide feedback for the next design HERMeS XR-5

What will the plasma plume of HERMeS do to the spacecraft? Flight thruster system has built-in basic telemetry but no plume data Large uncertainties in plasma plume predictions Leads to large stay out zones and protective shielding Strong evidence from earlier probe packages of differences between ground test and on-orbit behaviors Need to fly a probe package: Solar Electric Propulsion (SEP) Plasma Diagnostics Package HallPlume2D / Coliseum TURF

Then came the Power and Propulsion Element PPE, the first element of a Lunar Gateway for return of human presence to the Moon Provides power and propulsion to the rest of Gateway Feature two AEPS Hall thrusters (flight version of HERMeS) and four lower power Hall thrusters Maxar PPE Concept Gateway

And a partnership was born SEP and PPE have common interest: we both want to know what will the plume of the Hall thrusters do to the spacecraft SEP wants to know more about the science for future Hall thruster design PPE wants to know if any changes to spacecraft operation may be needed

What are we going to measure? (Audience exercise)

Stakeholder Exercises Initial set: 33 pieces of data 33 instruments

What is PDP going to measure? # Name of Data Location Notional Sensor 1 Discharge current waveforms IPS PPU Discharge current sensor 2 Time-resolved ion flux, electron temperature, plasma potential TPA Planar probe (PP) 3 Ion energy distribution RPA and WAPA 4 Ion charge state Charged species spectrometer (ground test only) 5 Time-resolved/energy-filtered ion characteristics HS-RPA IPS: Ion Propulsion System PPU: Power Processing Unit TPA: Thruster Probe Assembly HS-RPA: High Speed Retarding Potential Analyzer WAPA: Wide-Angle Potential Analyzer Focus on data that improve plasma model so we can make better predictions Want data at different time and angular locations with respect to the thruster Want data in ground test to serve as baseline

Architecture: What is PDP’s approach to taking the measurements? TIA: Trans-Impedance Amplifier, let’s you take high speed RPA measurements MEP: Main Electronics Package, the brain

Where are we going to measure? Let’s have a closer look at the thruster Advanced Electric Propulsion System (AEPS) Built by Aeroject Rocketdyne using HERMeS as a blueprint Four main throttle points from 300 V to 600 V Magnetic shielding topology Centrally mounted cathode, 7% cathode flow fraction Cathode tied to thruster body Discharge voltage, V Discharge power, kW 300 6.25 400 8.33 500 10.42 600 12.50

Hall thrusters can spray plasma side ways Simple diagram of Hall thruster Ion Velocity Vector from HERMeS 300 V, 6.25 kW Generally a cold plasma: Ions and electrons are not thermalized with each other

What does that plasma plume look like? 300 V, 6.25 kW 600 V, 12.5 kW

Where are we going to measure? Ideally..

Where are we really going to measure? MEP TPA Loc 1-4: 1 RPA, 1 PP each Loc 5: 2 WAPA

Concept of Operations: How will we measure? Every once in a while: Gimbal thruster towards sensors Several angles Repeat regularly After initial firing: Take data whenever any thruster is on Every 6 hr until forever During initial thruster firing: Every 10 min for 2 hr Every hr for 22 hr

Typical Data Set Discharge current sensors (500 kHz) Discharge current waveform High speed planar probes (500 kHz, w/DCS) Ion current density fluctuations High speed RPAs (500 kHz, w/DCS) 4-5 bias voltages Separate beam ion oscillations from low energy ion oscillations Planar probes Plasma potential, electron temperature, plasma density RPA and WAPA Ion energy per charge

Part 2 Outline How do PDP sensors work? Discharge Current Sensor RPA WAPA Planar Probe

Discharge Current Sensor Precision transformer measuring AC component of thruster discharge current via magnetic induction Strictly speaking not part of PDP but part of IPS PPU Cannot instrument thruster directly DCS allow us to capture the “state” of the thruster Captures oscillation frequency and magnitude Time-lagged phased portrait

Discharge Current Sensor Usage HERMeS TDU Data

Retarding Potential Analyzer Standard 4-grid design Key design parameters: Aperture diameter Electron backstream Grid gap Space charge build up Grid thickness Survive being constantly blasted Acceptance angle Defined by aperture diameter versus stack height Backsputter protection

RPA Usage High voltage DC supply (0 to 1 kV wrt Vp) Picoameter -30 V wrt Vp In high-speed mode, use grid 3 as an ion filter and measure collector at high speed

Wide-Angle Potential Analyzer 2-grid design Compared to RPA, much wider angle of acceptance but lower energy resolution Key design parameters: Aperture diameter Electron backstream Grid gap Space charge build up Grid thickness Survive being constantly blasted Backsputter protection

WAPA Usage Normal Mode Screen Mode High voltage supply (0 to 200 V wrt Vp) Shunt Digitizer -30 V wrt Vp Bias supply (-30 to 30 V wrt Vp) Shunt Digitizer Normal Mode Screen Mode

Planar Probe Planar design with guard Key design parameters: Better for directed ions Key design parameters: Collection area Need to measure 4.5 orders of magnitude variation in density Collector-guard gap Minimize sheath distortion without shorting Backsputter protection

PP Usage Normal Mode (Langmuir) High Speed Mode (Faraday) Shunt Digitizer Bias supply (-30 to 30 V wrt Vp) Shunt Digitizer Bias supply (-30 V wrt Vp) Normal Mode (Langmuir) High Speed Mode (Faraday)

Design completed, starting fabrication!

The PDP Team

PPE to launch in 2022, look forward to results!

Questions?