Industrial Fluid Solutions Chemical Hose

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Presentation transcript:

Industrial Fluid Solutions Chemical Hose www.contitech.us

Hose Review Air & Multipurpose Petroleum Food Chemical Transfer Material Handling Water Mining Steam Cleaning Coupling System

Chemical Transfer In-Plant transfer Type of Service Chemical delivery Key Markets Bulk hauler Paper mills Paint manufactures Fertilizers Industrial waste disposal Drug manufactures

Chemical Transfer Basics Size range is 1/2” to 6” Working pressure are 125-200 PSI Most common tube compounds: UHMW handles 98% of all chemicals XLPE handles 93% of all chemicals TWO MOST IMPORTANT FACTORS for CHEMICAL HOSE SELECTION? TEMPERATURE CHEMICAL (including concentration)

Chemical Transfer Fundamentals Chemical Hose Charts Part of ARPM Hose Handbook Each manufacturer has own chemical hose listing (reference ContiTech full line industrial hose catalog) Chemical chart loaded in hose configurator tool. Note temperature ratings for each chemical NEED NEW IMAGE What if temperature EXCEEDS the listed rating?

Chemical Transfer Fundamentals Flexibility and minimum bend radius are both important factors of hose design besides chemical compatibility What is bend radius? What is the medium and the temperature? What happens if bend radius is exceeded? Hose will kink or flattens Reinforcements may weaken Decrease hose life

Chemical Transfer Broad Offering Fabchem™ Chem One™ Green XLPE Viper™ Purple Flexwing® Brown Flexwing® Blue Flexwing® Orange Flexwing® Hi-Per™ Extremeflex™ Purple & Brown NEED NEW IMAGES WHY ARE THERE SO MANY CHEMICAL HOSE OPTIONS?

Chemical Transfer Fabchem™ Handles 98% of today's industrial chemicals in pressure, gravity flow, or suction service with UHMW tube. Typically used for in plant service -40°F to 212°F temperature ratings 200 PSI Working Pressures Size range is 1/2” to 4” (2” most popular) Good Bend Radius MOST COMMON CONTITECH CHEMICAL HOSE

Chemical Transfer Fabchem-C Conductive Version Handles 98% of today's industrial chemicals in pressure, gravity flow, or suction service. Ideal to convey chemicals in explosive atmosphere where static dissipation is a requirement Typically used for in plant service -40°F to 212°F temperature ratings 200 PSI Working Pressures Size range is 1/2” to 3” NEW When would this version be used instead of standard Fabchem?

INFINITY CHEMICAL Constructed with the exclusive PVC double helix for superior flexibility, abrasion resistance and low coefficient of friction. Lightweight in construction, it is designed for handling the majority of common industrial chemicals under pressure, gravity flow, or medium suction service. -40°F to 160°F temperature ratings UHMWPE lines is suitable to handle 98% of the chemical materials 150PSI Working Pressures anti-static wire is inside the Pliovic helix Size range is 2” to 4” NEW

Chemical Transfer Chem One™ Modified XLPE Tube Lightweight Design More Flexibility Better Bend Radius Improved Flex Fatigue Variety of colors for color coding Need new image

Chemical Transfer Chem One™ Lbs./ft. Lbs./ft. Chem One has 14% lower force to bend vs. Mustang® 11% Lighter! 2” ID

Viper Ability to transfer a variety of industrial chemicals for use in pressure, gravity, and/or suction service. Can be cleaned with open ended steam (50psi) or in 10% NaOH solution up to 202°F More heavy duty version of Chem One Modified XLPE Tube Black Omegasyn™ abrasion resistant EPDM cover Spiral-plied fabric with double wire helix reinforcement

Green XLPE ECONOMICAL CHEMICAL HOSE Handles majority of today’s industrial chemicals in pressure, gravity flow, or suction service Clear Speclar® synthetic rubber Cross-Linked Polyethlene (XLPE) tube Green EPDM synthetic rubber cover Spiral plied fabric reinforcement with double wire helix ECONOMICAL CHEMICAL HOSE

Flexwing® Chemical Hose Line Up Brown Flexwing® Black Chemrin® synthetic rubber tube Brown EPDM synthetic rubber cover Spiral plied fabric with double wire helix reinforcement Purple Flexwing® Black EPDM synthetic rubber tube Purple EPDM cover

Chemical Transfer Plicord® Extremeflex™ Versions Available Purple Flexwing Extremeflex™ & Brown Flexwing Extremeflex™ Chemical Hoses Improved flexibility Lighter weight Lower force to bend Improved Flex life Ability to handle a wide range of chemicals and acids Sizes range: 1”-4”

DEF Transfer Hose – Hand Built Designed to convey high-purity, aqueous urea solution DEF Pliosyn™ UHMWPE tube – lab tested for DEF compatibility Black corrugated EPDM cover Spiral-plied fabric with double wire helix reinforcement

DEF Transfer Hose – Braided Designed to convey high-purity, aqueous urea solution DEF Specially formulated low-extraction EPDM, peroxide cured hose Braided construction reduces kinking and twisting in reeling applications Available in 1/2”, 3/4”, 1” and 1 ½” 3/4” has fitting solution and premade factory assemblies

Premium Chemical Hoses Orange Flexwing® Black Flosyn® synthetic rubber tube Orange Chemivic™ cover Spiral-plied fabric with double wire helix reinforcement

Premium Chemical Hoses Hiper™ Chemical Transfer Hose Premium FEP lined hose Blue EPDM synthetic rubber cover Spiral plied fabric double wire helix reinforcement 300 degree F Temperature Rating NEW IMAGES WHEN SHOULD HIPER BE USED AND / OR RECOMMENDED?

Premium Chemical Hoses CONTI® CHEM Superior FEP NEW Competitive FEP lined chemical hose Black, seamless, transparent, smooth bore, electrically non-conductive FEP-lining Reinforcements: braids with crossed copper wires and galvanized spring steel Black, fabric patterned EPDM-cover, resistant to abrasion, flame Working pressure up to 232 psi Temperature range from -22°F up to 212°F, short term up to +266°F Lining conforming to FDA and USP Class VI Target Market: Bulk Hauler and/or Chemical

CRIMP CHART for Insta-lock™ Fittings Reference 2017 Assembly Manual Crimp Specs for every hose Insta-lock™ Fittings COMPLETE ASSEMBLY SOLUTION

Questions Which hoses have a UHMW tube and can handle 98% of all chemicals? Which hose can handle 93% of all chemicals? What must you do prior to making a chemical hose recommendation?

Mexico 800-439-7373 USA 800-235-4632 Please send your Questions to: industrialhose@contitech.us For Customer Service please call Canada 888-275-4397 Mexico 800-439-7373 USA 800-235-4632