Innovative Composite Solutions

Innovative Composite Solutions Overview → the company → facilities → Composite Materials → Engineering and Development → Moulds and Prototyping → Production → Product Samples → Contacts Innovative Composite Solutions

Innovative Composite Solutions The Company The DG-Kunststofftechnik GmbH was founded in 2002 to fully utilize the competence of DG-Flugzeugbau GmbH and meet the requirements of customers from other product sections simultaneously. DG-Kunststofftechnik GmbH has fully access to the experience, know-how, certification and resources of DG-Flugzeugbau. DG-Flugzeugbau GmbH is certified for development, production and maintenance of miscellaneous types of aircraft and aviation parts. Our range of services and performance: → development engineering and manufacturing of composite products → mould design various moulds for manufacturing and special applications → prototype design one-off production up to serial transition → manufacturing small series and special parts, special knowledge in wet lamination Innovative Composite Solutions

Innovative Composite Solutions Infrastructure Location: Bruchsal, together with DG Flugzeugbau GmbH Production Area: ca. 4.500 sqm Staff: 60 in cooperation with DG Flugzeugbau GmbH Lage: situated conveniently with motorway access Innovative Composite Solutions

Innovative Composite Solutions Composite materials  highest rigidity  high strength  high energy absorption  lowest structure weight - Glass Fibre (GFK) - Carbon Fibre (CFK) - Kevlar Fibre (KFK) - Basalt Fibre (BFK) - Resin (up to 285°C operating temperature) - several low temperature Pre-Pregs We have all prevalent types of fabric and resin (also aviation certified) in stock. Innovative Composite Solutions

Engineering & Development active support right from the first idea - indication of solution possibilities - assistance in material selection - Application of modern CAD-Software - Processing of all prevalent CAD Formats: → 2D: DXF, DWG → 3D: IGES, STEP .... Innovative Composite Solutions

Innovative Composite Solutions Moulds & Prototyping - Rapid realization of your ideas by a sophisticated team - accurate design according to your specification in → precision → thermal resistance → weight → surface quality → strength, rigidity → certification, quality → costs - master form, prototype and serial mould construction - access to modern multi-axis rotary cutter Innovative Composite Solutions

Innovative Composite Solutions Production a professional team, well-rehearsed by longtime experience with substantiated know-how - precision and quality standards from aircraft construction - 4.500sqm production area, designed for mould construction, manufacturing of large-scale components and special products in wet lamination - In-house spray chamber 10x3m - Quality Management System by DG-Flugzeugbau GmbH or individual solutions according to your specifications Innovative Composite Solutions

Product samples high strength Fuel tank made of fibre glass, double shell construction - low weight - high compressive strength - perfectly processed - certified for aviation Innovative Composite Solutions

Product samples highest rigidity Engine mount made from carbon fibre  Highest rigidity made at lowest weight Innovative Composite Solutions

Product Samples  highest requirements Protective FRP-Casing for electric motor (F1-KERS-System): Tolerance 0,005 mm, load capacities up to 300°C and highest stability Client: Formular-1 Supplier Developement Prototype Part Final Product Innovative Composite Solutions

Product samples  special solutions Fibre glass shaft with thread of carbon fibre to avoid the static charge of paper in a printing machine Client: Heidelberger Druck Innovative Composite Solutions

Product Samples  large scale mould construction design  Test setup  mould 12 x 3 m mould (deep-drawing) for storefront manufacturing  final product Innovative Composite Solutions

Innovative Composite Solutions Product Samples  Wind Turbines: Prototype Manufacturing Innovative Composite Solutions

Innovative Composite Solutions Product Samples  Custom made Interior for Ambulance-Jets Beams with mounting plate (Carbon Structure) ready to use assembly Client: Spectrum Aeromed Innovative Composite Solutions

Innovative Composite Solutions Product Samples Custom made Mountings for Jets (metrological investigation) Mounting for silver iodide rods mounting for measuring probe Innovative Composite Solutions

Innovative Composite Solutions Product Samples  Carbon Stairs for Ambulance Jets Innovative Composite Solutions

Innovative Composite Solutions Contact Manager: Holger Back back@dg-kunststofftechnik.de +49 (0) 7251/ 30 20-250 Sales Manager: Stefan Göldner goeldner@dg-kunststofftechnik.de +49 (0) 7251/ 30 20-110 Technical Director: Dirk Ströbl stroebl@dg-kunststofftechnik.de +49 (0) 7251/ 30 20-192 Design: Jelmer Wassenaar wassenaar@dg-kunststofftechnik.de +49 (0) 7251/ 30 20-150 DG Kunststofftechnik GmbH Otto-Lilienthal-Weg 2 D-76646 Bruchsal – Germany Tel: +49 (0) 7251/30 20 – 190 Fax:+49 (0) 7251/30 20 - 199  E-mail: Info@dg-kunststofftechnik.de / www.dg-kunststofftechnik.de Innovative Composite Solutions