WHIRLPOOL Vertical modular Washer

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Presentation transcript:

WHIRLPOOL Vertical modular Washer Brought to you by: Presented by: Rick Kuemin, MSA Training Director www.msaworld.com

Whirlpool Model/Serial Designations/Tech Sheet Location Questions or comments? Please e-mail richard.kuemin@marcone.com

VMW Operation Questions or comments? Please e-mail richard.kuemin@marcone.com

VMW Design Questions or comments? Please e-mail richard.kuemin@marcone.com

Structure Changes * Cabinet same as direct drive (separate back panel). Cabinet is not removable * Hung suspension (very stable platform) Higher spin speeds Reduces vibration/walking * Basket does not float (WP # 14218862) * No brake * Gearcase attached to bottom with 4-10 mm bolts Questions or comments? Please e-mail richard.kuemin@marcone.com

Transmission Operation Questions or comments? Please e-mail richard.kuemin@marcone.com

Splutch Questions or comments? Please e-mail richard.kuemin@marcone.com

Splutch Ass’y During Agitation

Splutch During Shifting

Splutch During Spin

Actuator-Lid Lock Mech. Operation LID LOCKED FOR ALL FUNCTIONS Shifts from agitate to Spin Monitors the position Monitors motor RPM (speed wheel in gearcase-optical sensor) Lid Switch Lock Switch Latch Solenoid Questions or comments? Please e-mail richard.kuemin@marcone.com

VMW Control Panel Eco Monitor Wash Cycle Dial Options Display Sequencing Lights Questions or comments? Please e-mail richard.kuemin@marcone.com

Components – Top View Questions or comments? Please e-mail richard.kuemin@marcone.com

Components – Top Lifted Questions or comments? Please e-mail richard.kuemin@marcone.com

Components -- Bottom View Questions or comments? Please e-mail richard.kuemin@marcone.com

Customer Viewable Codes There are three codes viewable by the customer Long Fill (Wash LED ON) Long Drain (Spin LED ON) Lid Lock (Lid Lock LED Flashing) Questions or comments? Please e-mail richard.kuemin@marcone.com

Non Intuitive Control Note: Non Intuitive Control helps keep customers from inadvertently getting into the test mode Questions or comments? Please e-mail richard.kuemin@marcone.com

Test Modes Diagnostic Test Modes Allow service tech to test and verify all inputs to the machine control electronics Do a quick and overall check of the washer before going to a specific test—Don’t overlook the obvious Questions or comments? Please e-mail richard.kuemin@marcone.com

Access Service Diagnostics Activation MUST be done within 6 seconds Questions or comments? Please e-mail richard.kuemin@marcone.com

Activation of Test Mode Correct Activation: 00 and all lights flashing on/off Note: To Exit Test at any time Press Power Button. Washer will automatically revert to normal operation after 5 minutes of inactivity Questions or comments? Please e-mail richard.kuemin@marcone.com

Mode of Operation Test Mode will be identified with the LEDs and/or the appropriate number in the display Questions or comments? Please e-mail richard.kuemin@marcone.com

Fault Codes Display F#-type of Fault Press/Hold START key 3 sec. to clear all faults F#-type of Fault E#-component system where fault is located Fault Code Display: displays last 4 codes. Turn CCW 1 turn at a time to view the most recent to oldest Note: a fault/error code will be removed from the memory if it does not reoccur after 10 consecutive wash cycles Questions or comments? Please e-mail richard.kuemin@marcone.com

Fault Codes Questions or comments? Please e-mail richard.kuemin@marcone.com

Fault Codes Questions or comments? Please e-mail richard.kuemin@marcone.com

Fault Codes Questions or comments? Please e-mail richard.kuemin@marcone.com

Fault Codes Questions or comments? Please e-mail richard.kuemin@marcone.com

Automatic Test Turn the cycle selector knob until Spin Light is on and/or 02 is in the display Automatic Test: Best done at the end of service or at completion of the installation of the product to make sure that everything is plugged in and to verify proper operation Questions or comments? Please e-mail richard.kuemin@marcone.com

Automatic Test Questions or comments? Please e-mail richard.kuemin@marcone.com

Automatic Test

Manual Test Note: Multiple outputs may be activated simultaneously Turn cycle selector knob until Spin and Done Lights are on and/or 03 is displayed Note: Outputs left on, will time out after 5 minutes

Manual Test

Manual Test

Calibration Mode Turn cycle selector knob until Rinse Light is on and/or 04 is displayed

Calibrate When??? Calibrate when any of these systems are replaced

Calibration Mode

Sales Mode

UI Mode Test

Main Control Board Connectors and Pins

Valve Resistance Test Resistance values of all valves are between 890-1300 Ohms This will test the electrical connections and the valves themselves

Shifter Test

Shifter Voltages/Resistance Checks Always ensure plugs connections are secure Shifter Motor Control AC output 120 VAC Shifter-Switch DC output Shifter Motor resistance—J 16 pins 1-2 is 2K-3K ohms-Checks the resistance through the harness and shifter motor

Optical Sensor Circuit Slowly turn the basket by hand

Ohm the Harness

Line Voltage Path

Low Voltage Circuits

Drive Motor Neutral Lid Lock MUST be closed to provide the motor neutral

Strip Circuit--Shifter

Strip Circuit--Shifter

Strip Circuit--Motor

Strip Circuit—Drain Pump

Removing Control Panel

Replacing User Interface 2 1 Adhered to Console 4 3

Removing Tub Top

Suspension Rods

Coin Trap

Reinstalling Basket

Reinstalling Basket

Reinstalling Basket

Shaft Seal

Harness Clips

Service Tips--Cycles

Service Tips--Cycles

Service Tips--Cycles

Cycle Chart

Now for the disassembly and diagnostic testing