Decommissioning Assistance in Brownfield Work Gavin Love, WorleyParsons Offshore Technology Conference, Houston │ 6-9 May 2013.

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Presentation transcript:

Decommissioning Assistance in Brownfield Work Gavin Love, WorleyParsons Offshore Technology Conference, Houston │ 6-9 May 2013

 10% to 20%  Top 10  Infinity  Up to 50%  Amount allocated to decommissioning liability on Balance Sheets of Oil Companies  Brent Decommissioning Project ranking in Shell worldwide  Long term liability to the operators  Tax rebate for decommissioning costs The Numbers

Legislation Obligations imposed on National Governments Obligations imposed on Individuals or Companies Company Corporate Procedures Imposed on Decommissioning Project Teams 1954 Geneva Convention 1982 UNCLOS OSPAR 98/3 ASCOPE 2013 UK 1998 Petroleum Act DTI 2000 Guidance Rules S29/s34 Supplementary Regulations EU DG11 & DG17 OSPAR 2008 International Body of Law International Conventions Regional Conventions National Legislation Industry & Company Procedures

Global Decommissioning Business Value Number of Assets Decommissioning Value $ Billion

Millions of pounds to be spent (Oil and Gas UK)

The Cost of Decommissioning for the UK has more than doubled in the last 5 years Decommissioning costs (£ billions 2009 money

Explanation for Cost Increases  Operations  Maintenance and operations costs after Cessation of Production were not fully included  Wells Plug and Abandon  Durations extended due to experience  Topsides and Jacket Removal  Lift vessel rates increase and weather downtime increased  Pipeline Decommissioning  More complex  Project Management  Project complexity and increased number of close out documents

 Preparation for Cessation of Production  Suspension Live  Well Abandonment  Engineering Down and Cleaning  Disconnection  Removal  Disposal  Continuing Liability Challenges

 It is not  A reverse installation lifting operation  A gas axe and scrap operation  It is  Well plug and abandonment  Safe removal of oil and gas  Utilisation of existing equipment  Design of overwater and underwater lifts  Minimisation of offshore manhours  Unexpected events. (Actual costs have been 40% greater than budget) What is Decommissioning?

Dropped Objects Sweepings and Module Pre-Cleaning POTENTIAL DROPPED OBJECTS Ref Wood Group PSN

Environment Is Everything Ref. Wood Group PSN

Decommissioning Timeframe Timescale (years) FEED / Studies Decommissioning plan Approvals/compliance Well abandonment Cessation of Production Engineer Down & Clean Module separation Topside removal Jacket removal Onshore disposal Seabed Structures and Pipelines Marine surveys Ongoing production Decommissioning

Conversion of Miller to a Minimal Manned Installation  Decommission oil and gas pipelines  Engineer down oil and gas systems  Revise maintenance tasks for a hydrocarbon free platform  Engineer and commission temporary power generation and distribution  Refurbish utilities  Revise escape routes  Draft decommissioning programme  Design of strengthening for reverse installation lifts and single piece lift of topsides

Brent Delta  Concrete Gravity Base  Topsides 23,500 tonnes  48 well Slots  Oil and Gas export pipelines  Gravity base 300,500tonnes  Major project for Shell Expro

 Maintenance of Safety Critical Elements  Clean modules and remove any potential dropped objects  Engineer and install Temporary utilities (water, compressed air, power generation, electrical distribution and diesel) as a mix of new skids and tie-ins  Engineer Down and Clean Process Plant  Decommission oil and gas pipelines  Module, Process and Utility Separation  Riser removals Brent Delta Decommissioning Services Contract

Production Late Field Life Opportunities Select Study for Decomm. Minimise provision Manage / Update Revision Decommissioning input into Modifications EoFL MCT -Maintenance -Tertiary -Strategy Decomm Proposal. - Studies - Estimate - CoP DSC Opportunity DeliverImprove

For each major offshore structure:  Planning for decommissioning - Engineering studies and consultancy  15 to 20 engineers for two years in preparation for Cessation of Production (CoP)  Approx AUS$9M fee revenue per asset  Implementation of decommissioning plans via a Decommissioning Services Contract (DSC)  45 engineers and project team for three years (ca AUS $20-35M)  50 offshore posts (100 personnel) for two years (ca AUS $ 30M) Typical Opportunities for the Engineering Contractors

 Buoyancy tanks for jacket removal  One piece caisson removal  Steel rubber composite sea fastening  In-situ weighing of topsides  Under water cutting for steel and concrete  Temporary utilities  Use of Test separator for well fluids  Equipment for well plug and abandonment  Fit for purpose control of work sites  Team work together Innovations

 As Built drawings waste of time Need surveys e.g. Brent pipes  Electrical interconnection reducing ability to isolate a system e.g. Forties egg boxes  Need flexibility in power generation e.g. Miller and NW Hutton and Brent  Utilities need to go for four years after CoP e.g. Brent  Tertiary steel work rust traps  HVAC different regime  Cranes are vital Brownfield Messages

 Directors want to reduce 10 to 20% liability on their balance sheets. Therefore engineers have to reduce the cost  Pieter Scheldt, Versabar one piece removal yes but as the competition with HMC, therefore will only drop the price by 10%  Wells P and A Weatherford and Tetra new kit yes but we still have to put three cement plugs in an elderly well  Continuity of work by grouping assets yes but only to remove mob and demob costs and a10% reduction in hours due to learnings Magic Bullet

 Decommissioning is a new industry using existing skills  Current offshore safety regime is suitable for decommissioning  We need a new attitude to execute the work efficiently  New projects must include design for removal  Fit for purpose Design specifications  Remember we are spending money that can be used elsewhere Way Forward

UK Market 2012 to 2017 £4.5 billion