R&D CIRCUITS Advanced Technology Products and Services

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Presentation transcript:

R&D CIRCUITS Advanced Technology Products and Services Presented By: Sherri Sides & James Russell

R&D Circuits, Corporate Founded in 1965, almost 40 years of excellence... 7 million per year in sales, 21,000 sq. feet of manufacturing Privately Owned Company Dedicated Reinvestment in the Company and Technology Design, Fabrication & Assembly Two Locations, Edison NJ and Allentown, PA Focused Market Based Customer Base

Fabrication Product Offerings Advanced Technology – Small Volume A.T.E. Industry Performance Boards Defense Microwave / RF All Markets HDI / Micro Via Medical /Commercial Rigid Flex

Basic Information General Cost Drivers Material Types High Temp FR4 Rogers Full Series Arlon Taconic Nelco Getek Polyimide BT Expoxy Cyanate Ester Kapton Surface Finishes Immersion Tin & Silver HASL & OSP Electrolytic Gold Hard Electrolytic Gold Soft (wire bonding) Solder-able wire-bondable Electrolytic Gold on the same surface Immersion Gold Panel Utilization 12x18 (10x16) usable 18x24 (16x22) usable 20x26 (18x24) usable General Cost Drivers Technology & Delivery Holes (# & Sizes) Core thickness High performance materials Lines and spaces Panel utilization Hole to copper internal A/R external Surface finish

Certifications UL Certified IPC Member (file #E47678 .003 lines, 6 inch un-pierced area IPC Member Active participant of technical committee’s ASQ Certified Quality Leadership Quality Manager Certification Quality Auditor Certification ISO 9001-2000 Compliant (meets applicable requirements of, NOT certified

Product Offerings, Cu filled vias 2:1 aspect ratio for reliable void free fill Panel, or Dot Shot Refer to Paper

Aspect ratio = 1.96/1 Aspect ratio = 1.78/1 Aspect ratio = 1.61/1 Aspect ratio = 1.07/1 Aspect ratio = 1.43/1 Aspect ratio = 1.25/1 Photomicrographs of cross-sections of successfully plated shut micro-vias from R&D’s research program. Micro-vias range in size from 5.5mils - 3mils in diameter in 1/2 mil increments. These micro-vias were laser drilled and RPP pattern plated at 10ASF.

Product Offerings, Periodic reverse pulse plate Even distribution of Cu across panel Even distribution of Cu across hole wall .9 : 1, Plating aspect surface to Hole

R&D Circuits Proprietary Photomicrographs of cross-sections of a PTH that was RPP pattern plated at 10ASF for 180 minutes. Micrograph A shows the PTH at low magnification and micrographs B and C show the side wall and surface respectively at high magnification. Copper thickness measures 1.1 mils at the surface and 1.3 mils at the hole wall. In addition, image C shows the plating thickness as a function of 1/2 hour plating increments. Average plating rate measures 6.1x10-3mils/min at the surface and 7.1x10-3mils/min at the hole wall. R&D Circuits Proprietary

R&D Circuits Proprietary Photomicrographs of cross-sections of a PTH that was RPP panel plated at 15ASF for 180 minutes. Micrograph A shows the PTH at low magnification and micrographs B and C show the side wall and surface respectively at high magnification. Copper thickness measures 1.8 mils at the surface and 1.6 mils at the hole wall. Average plating rate measures 10.0x10-3mils/min at the surface and 8.9x10-3mils/min at the hole wall. R&D Circuits Proprietary

R&D Circuits Proprietary

R&D Circuits Proprietary Average plating rate surface =6.2 @ 10 ASF, and 9.3 @15 ASF Average plating rate hole = 6.6 @10 ASF, and 10.1 @15 ASF R&D Circuits Proprietary

RPP PLATING SUMMARY RPP plating scales well with current density Plating rates are slightly higher at the corners of the panel Pattern Plating yields a more consistent plating rate across the panel (10-15%pattern Vs. 20-25%panel) Hole wall plating is uniform (+/- 5%) and is within standard deviation of measurements Pattern plating rates at the surface are 90-93%of those inside the hole

www.rdcircuits.com 9 Olsen Avenue Edison, NJ 08820 732-549-4554 phone 732-549-1388 fax Sherri Sides Sales Manager sales@rdcircuits.com