PLM Implementation in L&T Heavy Engineering Ninth ARC India Forum, Pune August, 2011 Achieving Operational Excellence Through IT and Automation Solutions S.S.Iyer Joint General Manager Larsen & Toubro Ltd. ss.iyer@hed.ltindia.com

Businesses in Heavy Engineering Process Plant Equipment Fertilizer & Petrochemicals Coal Gasification & Power Plant Refinery, Cracker, Oil & Gas Defense, Nuclear, Aerospace Weapon Systems & Sensors Marine Equipment Electronics Nuclear Power Equipment Aerospace Ship-building

Nature of Businesses Model : Engineer to Order (E.T.O.) Markets : Domestic & Exports Customers : Pvt. / Public / Strategic Sector; EPC Cos. Orders : Development Type, Execution Type Products : Heavy Equipment & Systems Engineering : Mechanical, Electronics Functions : Design & Manufacture Projects : Classified & General Cycle Time : <1 Year to > 7 Years Execution : Design ‘Anywhere’ Build ‘Anywhere’ Manufacturing Resources: In-House , Sub-Contractors Manufacturing Locations: Powai, Hazira, Ranoli, Talegaon, Coimbatore, Bengaluru, Vishakhapatnam, Sohar

Documentation BOM Paper Documents Specifications E-Documents Analysis PDF – Word Analysis Reports Scanned Images Solid Model Drawings Images 4

Scenario Engineering Software: MCAD, ECAD I.T. platforms Personal Computers Department Servers Enterprise Level Systems (ERP, CCPM, PDM) Legacy PDM Systems BaaN, Windchill, Metaphase, Team Center CAD Systems 2D – AutoCAD, 3D – CATIA, UGNX, Orcad… Multiple Repositories …. Major challenges in Order Execution….Decision to go for PLM

PLM Implementation in H.E. Project SARAL Simplification And Rationalization Across L&T HED Project to consolidate all the disjointed engineering applications onto one PLM platform to streamline and improve the following: Bid and Proposal Engineering Management E-BOM and M-BOM Management Engineering Change Management Manufacturing Change Management Quality Management Engineering and Project Reports & Dashboards

Implementation Steps Selection of a PLM system – RFP, Demos, Visits Order placement on Dassault Systemes for MatrixOne PLM Selection of L&T Infotech as the implementation partner Finalizing the I.T. architecture – database, operating systems Formation of cross-functional / location team within H.E. Study, design & finalize the businesses processes Develop, test & implement the processes on the PLM platform Build awareness & train end-users in use of the PLM system Migrate legacy systems to PLM and shut down parallel systems Streamline & make operational the new PLM processes Support & maintain the new PLM system Improve processes and increase adoption

Non Conformity Resolution (NCR) PLM Processes Pre Order Enquiry Process Post Order Pre Mfg. Mfg. Post Mfg. Umbrella Processes Document Management Vendor Capability Assessment Audit Process Idea Management Requirement Management Task Management Project Creation Part & BOM definition Change Mgmt. (ECR/ECO) Non Conformity Resolution (NCR) Final Documentation

PLM Processes, Integrations & Migrations D:\ShriramSoni\Projects\HED\PDLC\Requirement

ENOVIA PLM Central Repository Parts Catalog CAD Project Collaboration In summary, a connected Pro/E Wildfire means you can: Smoothly work in a product development process – without artificial breaks between creation, collaboration, and control Seamlessly access the local file folders or Windchill PDMLink data management system and directly drag and drop files into and out-of the Pro/ENGINEER session. See a task list as part of a workflow, perform enterprise searches for product data, all from within the Pro/E environment. Easily search and browse on-line catalogs of standard components and drag and drop those components directly into Pro/ENGINEER Quickly publish a complex design to a controlled-access project area like Pro/COLLABORATE or Windchill ProjectLink for additional work by a team member, and then, easily download the newly modified version when it’s ready Bring the remote talents of a project team together, in real-time to advance a design or communicate new ideas Take advantage of idle computing power to streamline an engineering department’s process. Product Data Management Visualization BAAN ERP System 10

Benefits Web enabled Online System Common Platform & Repository Common Standardized Processes Project based Team Definition Role based Access Control Transparency & Traceability Paperless Working Collaboration across locations Data back-up & Disaster Recovery

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