Moving Up to COMMANDbatch

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Presentation transcript:

Moving Up to COMMANDbatch David Osbun dosbun@commandalkon.com800-624-1872 Ext: 5134

Session Objective This session is for customers with Spectrum, Eagle, Integra, and Auto-Control Batch Systems who are interested in migrating to COMMANDbatch. The Presenter will outline the processes involved for converting each system and the requirements to Implement the migration. The numerous benefits to moving up to COMMANDbatch from your existing system. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Why Change ?? The main reason to migrate to COMMANDbatch is to move to the features and benefits that have a significant impact on the plants Productivity, Profit and Performance. The secondary reason to move is the End of Life that will be coming for the legacy Batch Systems starting at end of this year. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Spectrum – Eagle Conversion The Spectrum V4,V6 and Eagle Systems can be converted to COMMANDbatch The conversion process is not complex but will require CAI Sales Contact to work with Batch Plant Manger to review existing plant to see if any major changes have taken place over time Retrieve Data Back-up of current system and send to CAI Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Spectrum – Eagle Conversion Contact Sales Representative Request Quote for System # Order Conversion Back-Up System and send to CAI CMB PC with v/RTC shipped to your Plant Project Manager Reviews Order with Plant Manger and Schedules Install Technician Installs and Training 3 Days Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

YES Auto-Control Systems Auto-Control AC2000-EZ Cal Hardware Systems can be converted to COMMANDbatch No Data Converted Requires Plant Survey by your CAI Sales Representative N YES Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Integra Batch Conversion: Integra Batch System Integra Batch Conversion: Utilizes existing Hardware and Software Manual Station Requires Plant Survey and Screen Shots of Plant Graphics for quotation Back-Up Data required for conversions Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Integra Batch Conversion: Integra Batch System Integra Batch Conversion: Pictures of Junction Box I/O to verify Hardware Modules Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Integra Batch System No physical manual station for the Integra Batch Systems, Utilizes the Software Manual Station. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

I/O are displayed on the first I/O tab Integra Batch System I/O are displayed on the first I/O tab Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Integra Batch System Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Eagle Conversion Eagle Hardware Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Inside the Eagle I/O Box Eagle Conversion Inside the Eagle I/O Box Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Eagle I/O Box Overview Eagle Conversion Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

EZ-CAL Hardware Spectrum Conversion Phase V Hardware Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Eagle Product Position Statement Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Eagle Product Position Statement Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

COMMANDbatch Eagle Hardware Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Spectrum Product Position Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Spectrum Product Position Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Spectrum EZ-Cal Hardware Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Auto-Control Product Position Auto-Control 2000 Batch Product End of Life - Software and HW Support December 31, 2012 All Hardware Support (2000U, 2000-10, 2000-20, 2000-S, 2000-40, BatchPro XII, 2000-LF, AC-2000) contracts will end as of this date. No new hardware support contracts will be written less than one year prior to this date. Hardware parts may be purchased on an as available basis until "End of Life - Product" date. All support and maintenance options for the Auto-Control AC2000 software and processor (PC) will end but Command Alkon will continue to provide replacement parts for the AC-2000EZ (EZ-Cal hardware) platform on a non-maintenance contract basis. The full support option requires a conversion to COMMANDbatch. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Integra Product Position Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Features and Benefits Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Features and Benefits Ticket Stack, Batch Setup & Verify at a glance Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Features and Benefits Plant Graphic Screen Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Features and Benefits Right Click for Hold, Swap Materials, Inventory, Adjust Settings Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Features and Benefits Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Features and Benefits COMMANDbatch offers the most secure and user friendly remote batch option The driver is required to be the interlock device to let the remote batch person know he is at the plant , under the chute and ready for the load. An emergency switch is on the box in case he was not lined up. The remote operator has mouse control of all the manual plant functions so that if extra water, aggregate, cement etc. is required the control is at the batch persons finger tips. Remote batch savings have been cited at a few thousand per year to over $50 K per year per site. Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Soft Manual Station (SMS) Features and Benefits Soft Manual Station (SMS) Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Driver Authorization Box Features and Benefits Driver Authorization Box Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Plant Watcher System Overview Features and Benefits Plant Watcher System Overview Monitoring of batch operations Distribution of Reports in response to plant events Configurable to Individual Profiles User to receive e-mail notifications Out-of-tolerance situations Mix design changes Material changes Daily reports for specified plants Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Features and Benefits Plant to be monitored Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Load Exception Notification Features and Benefits Load Exception Notification Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Mobile Friendly Notification Features and Benefits Mobile Friendly Notification Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Daily Performance Report Features and Benefits Daily Performance Report Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Features and Benefits The Variance Report identifies costs due to overweighing and performance problems for this particular plant in one versatile view Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Features and Benefits PWS Software Module PWS Moisture Interface Controller Junction Box (MIC) Moisture Probes, up to 12 in multiples of two Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Batch Weights Stored to PDF Features and Benefits Batch Weights Stored to PDF Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Laser Delivery Tickets Features and Benefits Laser Delivery Tickets Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems

Please Complete Your Evaluation Be sure to circle the session you are evaluating on the back of your card Batch Plant Automation BAT-002 Moving Up to COMMANDbatch All breakout session materials can be accessed at:www.commandalkon.com/cc2012/update/index.htm Thank You! Moving up to COMMANDbatch from Spectrum, Eagle, Integra, and Auto-Control Batch Systems