Railtech (UK) Limited One Shot Crucible, Cost Saving Technology

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Presentation transcript:

Railtech (UK) Limited One Shot Crucible, Cost Saving Technology

Reduction in Welding Time Save 40% of welding time using the one shot crucible technology.

24 minutes 40 minutes WELDING TIMES PROCESS PROCESS ONE-SHOT CRUCIBLE STANDARD CRUCIBLE TIME REDUCED BY 40% 24 minutes 40 minutes 0 minutes 10 minutes* Crucible cleaning and preheating * 5 minutes 5 minutes Gap adjusting 3 minutes 3 minutes Setting briquet and moulds 3 minutes 7 minutes Luting moulds 0 minutes 2 minutes Crucible adjustment and centering 4 minutes 4 minutes Preheating During preheating during preheating Crucible preparation 30 seconds 30 seconds Burner removing and crucible positioning 30 seconds 30 seconds Reaction and casting 5 minutes 5 minutes Cooling and material removing 3 minutes 3 minutes Unmoulding and shearing * 10 welds

Reduction in Equipment Weight Save 42% of welding equipment weight using the one shot crucible technology.

Clamp positioning moulds One-shot crucible Sheated crucible WELDING HARDWARE PROCESS PROCESS ONE-SHOT CURCIBLE STANDARD CRUCIBLE Weight reduction 42% 52,250 kg 90,150 kg 21,600 kg 21,000 kg Kit UIC 60 5,600 kg 5,600 kg Set of side plates 1,650 kg 1,650 kg Base plate 5,400 kg 9,500 kg Clamp positioning moulds 6,000 kg 6,000 kg Slag tray 1,000 kg 3,000 kg Tube of paste Luting paste 8,000 kg 10,500 kg One-shot crucible Sheated crucible Crucible extension 14,500 kg Axial crucible stand 5,500 kg Crucible support 5,000 kg Crucible cover 6,000 kg 3,000 kg 1,900 kg Removal fork Thimble rod

One Shot Crucible Other Advantages Decreases significantly the defect rate of installation The Eco filter system protects the welders from the fume

Thank you for your attention Thank you for your attention. Railtech UK Limited One shot, Cost Saving Technology