THE CEMENT MANUFACTURING PROCESS

Slides:

Advertisements

Similar presentations

Melbourne Continuous On-line Measurement of Process Mineralogy for Quality Control and Optimisation using X-ray Diffraction Dr Peter Storer Principle Scientist,

Advertisements

Gypsum and Lime. History ► Been used for several thousand years ► Greeks and Egyptians both used it.

Processes Used to Separate Ceramic Materials

Reference Concrete Sidney Mindess J. Francis Young Prentice-Hall, Inc Chapters 3 and 4.

ECDP332 Concrete Technology Faculty of Applied Engineering and Urban Planning Civil Engineering Department Lect. 2 2 nd Semester 2008/2009 UP Copyrights.

Cement Production.

Civil Engineering Material

 In the most general sense of the word, a cement is a binder, a substance which sets and hardens independently, and can bind other materials together.

PC Cement Hydration PCC consists of binder and aggregates. Aggregates are typically used in two factions: fines and coarse. The binder phase normally.

CEMENT DEFINITION Cement is often confused with concrete. Cement is a finely ground, usually grey colored mineral powder. When mixed with water, cement.

Ingredients of Concrete. A.PORTLAND CEMENT B.AGGREGATE – (Sand, Gravel, Crushed Rock) C.WATER - (Clean and Pure) D.ADMIXTURES- when necessary.

LECTURE 2 CEMENT.

BEST PRACTICES & TECHNOLOGIES FOR ENERGY EFFICIENCY IN INDIAN CEMENT INDUSTRY.

Cement plant 1.5 / 1.2 / 0.6 Mio TPA Brand NEW. World cement production 2012 Source: Wikipedia.

ICCC 2007 Montreal, Canada Continuous On-line Measurement of Cement and Clinker Mineralogy for Quality Control and Optimisation using X-ray Diffraction.

LIMESTONE Noadswood Science, Limestone Tuesday, May 05, 2015  To know what limestone is, and how it can be decomposed using heat.

LIME. Lime Naturally occurs as: Limestone Lime Chemistry for pure rock: CaCO 3 (calcium carbonate) but, impurities are always present: MgCO 3,Al 2 O.

Basic Informations on Cement and Concrete. You might ask what the two pictures you can see here have in common and how they are related to our problem.

Green Manufacturing: Adopting Energy Efficiency in Manufacturing Supply Chains -Dangote Cement Strategy By Pabby Paramjit Director, Dangote Academy.

A Glimpses of Dhaka City About Holcim Holcim is one of the world ’ s largest suppliers of cement, aggregates and concrete. It has expand its business.

Cement 1.Production rose by 60% in the last 10 years 2.China: 44% of world production 3.Top 10 companies represent 55% of global capacity, but many very.

Rotary presentation February 23th, Pueblo Plant Overview 89 Employees 54 $30.59/ hour average 35 $73,263/ year average 78% Hired.

Prague Plant Data Kilns 2 x 1,300 tpd clinker  Vertical Coal Mill 15 tph  Cement Mills 3 x 100 tph + 1 x 30 tph  Own Quarries for Marl, Limestone.

FLT - Günter Huschitt presents: Lubrication Technology.

The raw materials of glass The raw materials for glass is sand, lime stone and soda ash. Sand comes from the beach and grinded rock. Lime stone comes.

 Clay Bricks are made of Silica, Alumina, Lime, Iron, Manganese, Sulfur, and Phosphates. They are poor conductors and are non combustible.  Young’s.

CE-303 Lecture # 2 Manufacturing of Portland Cement Prepared by: Dr. Salah Al-Dulaijan.

Cement. Ordinary Portland cement is obtained by mixing of calcareous materials (such as limestone /chalk) & argillacious material (clay/shale containing.

CHAPTER NO.5 INDUSTRIAL CHEMISTRY

1 IN THE NAME OF ALLAH ALMIGHTY, THE MOST MERCIFUL, THE MOST BENEVOLENT, THE CREATOR OF ALL THE WORLDS THE PRESERVER SWEDISH COLLEGE OF ENGINEERING AND.

More about concrete Ag III and IV. Today’s objectives Define properties of hardened concrete Discuss selection of materials for quality concrete.

WHAT IS CEMENT???  A cement is a binder, a substance that sets and hardens independently, and can bind other materials togetherbinder  It was 1 st introduced.

Fives FICEM APCAC – XXIX Congreso Técnico – Costa Rica - San José – 05/09/2012 Driving Progress The Fives FCB sustainable cement plant.

PRESENTATION ON CEMENTS. ....MADE BY…. HARSH PALIWAL  Roll no.:- 13/IEC/013 MANIK GUPTA  Roll no.:- 13/IEC/017.

PRESENTED BY:- STUDENTS: NAISARGI SHAH SURBHI SINGH FACULTY NAME: PATEL DIPSA INSTITUTE NAME: FOOD PROCRSSING TECHNOLOGY DEPARTMENT A.D.PATEL INSTITUTE.

حكاية الاسمنت في تيتاااان... Prepared by ► Belal ali ► Ibrahim ahmed.

Rocks and Minerals Eureka TB: pg Lithosphere 1- The LITHOSPHERE is a rigid structure that is made up of the Earth’s crust and part of the upper.

Ruth Allington 1 How to make cement-raw material requirements RUTH ALLINGTON.

Typical Applications Triten Range Of Products. Flat Liners Quarry.

CECIL CONCRETE FACTORY

Roman Ecological Cement Products Private Limited (RECO)

SUBMITTED TO- SUBMITTED BY- Mr. Sulabh Nalwaya Hansraj Bhatt.

Rocks and Building 1.5 Cement and concrete. Learning objectives Understand how cement and concrete are produced Understand how cement and concrete are.

1 FEED MILLING TECHNOLOGY.. 2 INTRODUCTION Feed is Major Cost in Animal Production  % of the cost of Poultry Production.  70% of the cost of Finishing.

A Glimpses of Dhaka City

CVL 2407 Faculty of Applied Engineering and Urban Planning Civil Engineering Department 2 nd Semester 2013/2014 Dr. Eng. Mustafa Maher Al-tayeb.

© British Sugar 2010 Case study: Bury St Edmunds factory How is sugar made? Bury St Edmunds factory is the United Kingdom’s largest milled sugar plant.

PORTLAND CEMENT.

Coal quality issues and options Dr Andrew Minchener OBE General Manager IEA Clean Coal Centre January 2015.

1 RECO CEMENT PRODUCTS (Roman Ecological Cement).

Cement Manufacturing And Packing SUBMITTED BY : DINESH MAHAJAN SECTION : m3902 REGD NO

CVL 2407 Faculty of Applied Engineering and Urban Planning Civil Engineering Department 2 nd Semester 2013/2014 Dr. Eng. Mustafa Maher Al-tayeb.

CY6251 : Engineering Chemistry II Unit 4 : Engineering Materials - Cement (C) Dept of Applied Chemistry - SVCE1.

What Is CEMENT? The word Cement has come from the Roman word

BY:Prof. Dr. Hossam Ibrahim El dossoky

Prof. Mayur M. Maske HoD Civil Engineering(Diploma) RIT, Rajaramnagar

INORGANIC AND FINE CHEMICALS

PORTLAND CEMENT is binding material in the form of a finely ground powder, usually gray, that is manufactured by burning and grinding a mixture of limestone.

INORGANIC AND FINE CHEMICALS

Waste to Energy United States Perpectives

BUILDING STONES A Natural material of construction which is obtained from by suitable method is called a stone. The stone which is used for the construction.

Cement: Cement is the mixture of calcareous, siliceous, argillaceous and other substances. Cement is used as a binding material in mortar, concrete,

Spillage and Material Handling Systems

Lesson 1: Introduction to the Material World

Part 2 Making new plastic sheets

Cement Production. Portland Cement By definition — a hydraulic cement produced by pulverizing clinker consisting essentially of hydraulic calcium silicates,

Introduction to concrete

Introduction to concrete Definition of Concrete: Concrete is a mixture of cement, Aggregates (fine +coarse), water and air. Portland cement, water, sand,

Presentation transcript:

THE CEMENT MANUFACTURING PROCESS quarry raw grinding and burning grinding, storage, packing, dispatch HOW TO USE THIS PRESENTATION : > once the animation has finished, click anywhere on the screen to move on > click on « next » to see the next stage of the cement manufacturing process Click here to start

THE CEMENT MANUFACTURING PROCESS quarry dumper loader Quarry face 1. BLASTING 2. TRANSPORT crushing storage at the plant conveyor 3. CRUSHING & TRANSPORTATION 1. BLASTING : The raw materials that are used to manufacture cement (mainly limestone and clay) are blasted from the quarry. 2. TRANSPORT : The raw materials are loaded into a dumper. 3. CRUSHING AND TRANSPORTATION : The raw materials, after crushing, are transported to the plant by conveyor. The plant stores the materials before they are homogenized. Next

THE CEMENT MANUFACTURING PROCESS Raw grinding and burning storage at the plant Raw mill conveyor Raw mix 1. RAW GRINDING preheating kiln cooling clinker 2. BURNING 1. RAW GRINDING : The raw materials are very finely ground in order to produce the raw mix. 2. BURNING : The raw mix is preheated before it goes into the kiln, which is heated by a flame that can be as hot as 2000 °C. The raw mix burns at 1500 °C producing clinker which, when it leaves the kiln, is rapidly cooled with air fans. So, the raw mix is burnt to produce clinker : the basic material needed to make cement. Back Next

THE CEMENT MANUFACTURING PROCESS Grinding, storage, packing, dispatch Gypsum and the secondary additives are added to the clinker. clinker storage Finish grinding 1. GRINDING silos dispatch bags 2. STORAGE, PACKING, DISPATCH 1.GRINDING : The clinker and the gypsum are very finely ground giving a “pure cement”. Other secondary additives and cementitious materials can also be added to make a blended cement. 2. STORAGE, PACKING, DISPATCH :The cement is stored in silos before being dispatched either in bulk or in bags to its final destination. Back Home page