Cold rolling tandem mill

Slides:



Advertisements
Similar presentations
1 Location of Partners and customers Who are our customers? MSSL Centre for Process engineering European Space Agency JOANNEUM RESEARCH Swedish Research.
Advertisements

1 Copyright 2006 Yamatake Corporation All Rights Reserved. Body PressingPaintingWelding Engine Casting / Heat treatment Unit assembly Machining Final assembly.
“azbil” Solutions for Petrochemical Plant
1 Digestion Mining Red side: Wearing problems Clarification Crystallization White side: Scaling problems Calcination Dissolve bauxite in caustic soda.
FERROUS METALS.
1 Iron and Steel Sector Overview Prepared for the CEC North American Strategy for Catalyzing Cooperation on Dioxins, Furans and HCB Source Control Workshop.
Stainless Steel By: Dawn McCandless.
March 21, 2012 An Advanced Manufacturer in Steel California Steel Industries, Inc. Fontana, CA.
PROJECT BRIEF Welcome to BLAST FURNACE 1.5 mt/Hm/a Cikarang, Indonesia
Ironmaking • Steelmaking
HEALTHCARE BUILDING AUTOMATION
Fundamentals of Metal Forming Processes
UNIT 4: Ferrous and Non-Ferrous alloys Manufacturing Engineering Unit 4 Copyright © 2012 MDIS. All rights reserved. 1.
Ferrous Metals Non-ferrous Metals Alloys
The production of Iron and Steel
Carpenter’s Manufacturing Process Stainless and Specialty Metals Carpenter manufactures hundreds of grades of specialty cast-wrought and powder metallurgy.
AIM\ENDUSE Model with Application for India
“Manufacturing” From Refined Steel Material to Shaped Product CON 251 Metals Processing.
Computer Process Control Application. Computer process control In computer process control, a digital computer is used to direct the operations of a manufacturing.
Lauro Henrique Rezende Investments Executive Officer Brazil Day 2003.
“azbil” Solutions for Oil Refining Plant
An Introduction to AlarmInsight
Forming and Shaping ISAT 430 Module 7 Spring 2001ISAT 430 Dr. Ken Lewis 2 Forming and Shaping Meanings blend Forming means changing the shape of an existing.
Rolling Process of reducing the thickness or changing the cross-section area of a long work piece by compressive forces. accounts for about 90% of all.
Rolling is a method of metal forming when a metal billet is plastically deformed between the rotating rollers. In this case friction forces between rollers.
Vítkovice STEEL, Czech Customer Success Story
Sustainability of Steel CEE 3100 – Structural Mechanics What is steel?
Steel Dynamics, Inc. Overview Gary M. Morris Steel Dynamics, Inc.
Sinhwa-Steel Park Min Woo. SINHWA-Steel Located in Changwon Produce the Various Steel product.
Non Ferrous Metals. Aluminum  Relatively new material  Requires little energy to produce 10 kwh for each pound  Ore is generally strip mined.
Introducing SITEL Control srl. Established in 1988 Infrared Thermometers manufacturing Electronics Assembling.

2013 UG MM UG MM UG MM 043 ROLL MILL.
Istanbul Turkey, Sep nd Iran Steel Export Perspectives Conference Iran’s Steel Development Facts & Investment Promoting Projects.
Renewable & Nonrenewable Resources Lesson 2.4: “Solid Waste Management”
Tata Steel : Commitment to Excellence. Iron making Steel making Casting Rolling New SP # 3 : 2 mtpa ‘G’ BF Upgradation from 1.24 to 1.8 mtpa, increase.
Rolling mill.
Topic Highlights Building / Construction Materials Rebar Manufacturing Process Environmental Aspects.
Philippines COUNTRY REPORT Presented by: JOEL T. RONQUILLO Philippine Iron and Steel Institute 2011 SEAISI Economic, Environmental & Safety Seminar Nov.
OCTG Market Update January 2016
Erasmus Mundus Conference “Climate Change” Hydrogen Ironmaking A. Ranzani da Costa F. Patisson D. Wagner Institut Jean Lamour, CNRS, Nancy-Université Nancy.
Various shapes and sizes of steel are available for different purposes. Blooms, billets, and slabs arrive at finishing mills, where they are formed into.
Diagram of plant Testing the material in a blast furnace.
0 Allocation in phase 3 of EU ETS Case study: integrated steel mill.
Statewide Solid Waste Planning and Recycling Workshop Metals Recycling.
INDUSTRIAL PRODUCTS MANUFACTURERS IN INDIA. Electric Control Panel Manufacturers Bizzrise provides you one of the best company details which supplier.
Research Analysis Of Large Cap Stocks.
Achieving A Performance Advantage with
AN OVERVIEW OF BOKARO STEEL PLANT
Manufacturing Process
3rd International Iron and Steel Symposium (UDCS’17)
Arcelor Mittal Vanderbijlpark Industrial Energy Efficiency
PRESENTATION BY PREM PRAKASH
BULK DEFORMATION PROCESSES IN METALWORKING
PLASTIC FORMING PROCRSSES
Arch205 building construction wall systems- Steel
Water Intensive Business Strategic Planning Ramsey Haddad, California Steel Industries, Inc. August 23, 2018 – Urban Water Institute Conference.
SAGAR INSTITUTE OF RESEARCH & TECHNOLOGY- EXCELLENCE
This is Outokumpu.
INTRODUCTION AND OVERVIEW OF MANUFACTURING
Pipe Principles PREPARED FOR November 22, 2018.
RATHI STEEL AND POWER LTD.
How steel is made!  By Mr Damian Keenan.
Steel.
Buy American/Buy America/ American Iron and Steel It’s Complicated
Rolling Process of reducing the thickness or changing the cross-section area of a long work piece by compressive forces.
Damian Keenan Summerhill College
Blast Furnace.
Mechanical Properties of Metals - I
Real Time Engineering Slab & Coil Yard Management and Plate Stock Report , Planning, Production, Reporting & Data Base Management Solution for Metal Industry.
Presentation transcript:

Cold rolling tandem mill “azbil” Solutions for Steel Plant Iron ore Pellet Limestone Coke Sintered ore Blast furnace (BF) Hot metal Basic oxygen furnace (BOF) Scrap Iron making Electric arc furnace (EAF) Steel making Continuous casting Hot direct rolling (HDR) Billet Bloom Slab Reheating furnace Steel casting Rolling Seamless pipe mill Seamless pip Welded pipe mill Welded pipe Butt welded pipe Cold rolling tandem mill Cold rolled coil and sheet (also for plating) Hot strip mill Hot rolled coil Main products Plate mill Plate Wire rod mill Wire rod Section mill Bar Shape Sheet pile Rail Integrated Open DCS Field Instrument & Control Valves

ALARM(Leakage detected) A Suggestion at Tuyere of Blast Furnace Blast Furnace Arithmetic and Control Unit(DCS or Sequencer ) A Entrance(Cooling water) B Exit(Cooling water) ALARM(Leakage detected) A-B(Flow rate difference) <Target(Normal) A-B(Flow rate difference) >Target(Abnormal) High accuracy complies with reliable monitoring on cooling water leakage at tuyere! Damaged pipe, Cooling water leakage ⇒Steam Explosion Most Important Monitor Point

Differential Flow Rate ~Strict Monitoring Standard~ Since cooling water leakage is very important factor to monitor, very small leakage must strictly be measured. A company in Japan Flow rate range: 0-800 L/min Targeted differential flow rate: A-B<3 L/min Differential flow rate: Below than 0.375% of full scale B company in Korea Flow rate range: 0-500 L/min  Targeted differential flow rate: A-B<5 L/min Differential flow rate: below than 1.0% of full scale *) Accuracy of Electro-magnet Flow meter: ±0.5% of reading

Differential Flow Rate Monitoring ~Field Trial~ A Company – Result of Field Trial Targeted Differential Flow Rate: 0.375% of F.S. A (Entrance) B(Exit) A-B(DifferntialFlow rate) Result: 0.275%FS: Fully complied with severe monitoring standard!

azbil Open System Platform with a variety of Solution Packages Yamatake Solution Vision with System Platform PM-EX PM100 AMC Knowledge Power Alarm Analyst PREXION, MIB Electric Shift Log Utility Optimization 3rd party system Integrated HMI DOPC DGFC DGPL Field Client PlantWalker-HV Ex Proof Field Client OperationAnywhere

Distill data in multiple sources into useful data MIB- For Manufacturing data visualization Personalized window presentation images… For Manufacturing Manager For Manufacturing Stuff For Shift Leader Distill data in multiple sources into useful data Personalize useful data for each individual meeting their role and responsibility SOP Shift Log Batch History Plan/Performance Order/Ship Quality Labo Asset Data

PREXION – For production monitoring Technology Control Quality Facility Management Production Operation Infrastructure of production Information system Process historical information user can utilize the information at any time and any accuracy depending on their work. Site performance for Plant Manager Production performance for Production Engineer Process performance for Shift Leader

Alarm Analyst - Correlation analysis Alarm Analyst R20 Correlation Analysis;- Easy to build Knowledge-Base alarm & event model… unique technology From alarm & event historical logs, Correlation Analysis extracts ;- Event groups consisted of the alarms and the operation actions in a process upset Propagation path Source origin Nuisance alarms Total counts in Alarm & Event group Information about Alarm & Event group structure Cause & Effect relationship Cause of alarm flood or complex operation is estimated using order of events occurrence.