High Power Terminals & Connectors MAK8 & MAK12

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Presentation transcript:

High Power Terminals & Connectors MAK8 & MAK12

Power Terminals Application Range

Product Line-Up MAK8 Crimp MAK8 Sonic Weld MAK12 Sonic Weld

Product Line-Up Female Terminal Male Terminal MAK8 Crimp Product currently not available MAK8 Sonic Weld Can be installed short term MAK12 Crimp None, product not planned MAK12 Sonic Weld

Product Outline Terminal Comment MAK8 Crimp MAK8 Sonic Weld Sn and Ag plating For Cu wire only For sealed & unsealed applications MAK8 Sonic Weld Max. 25.0mm² (Cu wire) Max. 27.0mm² (Al wire) For Cu and Ag wire MAK12 Sonic Weld Max. 35.0mm² (Cu wire) Max. 42.0mm² (Al wire)

Available Connectors MAK8 Crimp MAK8, 2-way connector to EPS (19060) MAK8, 1-way direct connection to PowerFuse (13679) MAK8 + MAK48, 4-way direct connection to cooling fan (18943) MAK8, 2-way direct connection to PowerFuse (13676) MAK8, 3-way power feed into engine junction box (19028) MAK8, 6-way power feed and fuse connection into junction box (13478) MAK8, 1-way direct connection to PowerFuse (18610)

Available Connectors MAK8 Crimp MAK8, 2-way connector to EPS (19060) MAK8, 1-way direct connection to PowerFuse (13679) MAK8 + MAK48, 4-way direct connection to cooling fan (18943) MAK8, 2-way direct connection to PowerFuse (13676) MAK8, 3-way power feed into engine junction box (19028) MAK8, 6-way power feed and fuse connection into junction box (13478) MAK8, 1-way direct connection to PowerFuse (18610)

Available Connectors MAK12 Sonic Weld MAK12, 1-way 'clip-in‘ connector for sealed fusebox (17956) MAK12, 1-way, 90° power supply into central junction box (13693) MAK12, 1-way direct connection to PowerFuse (17959) MAK12/MAS12, 1-way inline connection for EPS (17161/17164) MAK12, 2-way direct connection to EPS (standard AK interface) (17999) MAK12/MAS12, 1-way inline to PTC heater (17968/17973) MAK12 + MAK28, 5-way, 90° direct connection on capacitor (17265) MAK12 + MAK28, 4-way inline connection for 1kW cooling fan (17969/17988)

Available Connectors MAK12 Sonic Weld MAK12, 1-way 'clip-in‘ connector for sealed fusebox (17956) MAK12, 1-way, 90° power supply into central junction box (13693) MAK12, 1-way direct connection to PowerFuse (17959) MAK12/MAS12, 1-way inline connection for EPS (17161/17164) MAK12, 2-way direct connection to EPS (standard AK interface) (17999) MAK12/MAS12, 1-way, 90° and straight inline to PTC heater (17968/17973) MAK12 + MAK28, 5-way, 90° & straight direct connection on capacitor (17265) MAK12 + MAK28, 4-way inline connection for 1kW cooling fan (17969/17988)

MAK12 Application Example Power supply to central junction box replaced eyelet terminal with direction connection elimination of bolt and nut  weight saving elimination of screwing operation  process improvement elimination of screwing operation  deletion of power tools from assembly line optimised wire routing  package space improvement

MAK8 Application Example 51 pieces 1* Housing 1* Busbar 16* Bolts 17* Nuts 8* Fuses 8* Eyelets 8* Screwing operation at harness plant 9* Screwing operation at vehicle plant 19 pieces 1* Housing 1* Busbar/Powerfuse 2* Bolts 2* Nuts 1* Eyelets 7* Terminals 5* Connectors 2* Screwing operation 5* Mating operation at vehicle plant Example: Pre-Fuse box for passenger vehicle, mounted direct on battery (in production)

Terminal Electrical Performance all parts with Ag surface finish and maximum applicable wire size * MAK8 Sonic Weld, preliminary derating, from prototype parts

Terminal Performance Summary Outstanding electrical performance and mechanical robustness Sonic weld version offers additional harness routing flexibility

Terminal Drawings: MAK8 Crimp

Terminal Drawings: MAK8 Sonic Weld

Terminal Drawings: MAK12 Sonic Weld

Terminal Drawings: MAS12 Sonic Weld