Marketing Office:- #323, DLF SOUTH COURT,

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Presentation transcript:

Marketing Office:- #323, DLF SOUTH COURT, GROUP PROFILE METALMAN AUTO PVT. LTD. Marketing Office:- #323, DLF SOUTH COURT, SAKET, NEW DELHI – 110017, INDIA www.metalmanauto.com

INDEX Group Overview Product Commodities Process Expertise Plants Customers Contact Us www.metalmanauto.com

OVERVIEW Established in 1986, Metalman Auto Pvt. Ltd. is engaged in manufacturing of Sheet metal, Tubular and Light & Heavy Fabricated Assemblies, Sub-Assemblies, Parts with all types of Surface Treatments in-house such as Ni-Cr, Zn-Ni Plating, Powder Coating, Spray Painting, ACED/KTL Painting etc. Metalman is an ISO- TS 16949/ ISO- 14001/ OHSAS 18001:2007 certified company catering to Automotive Sector as Tier 1 and Tier 2. From one plant in 1986 Metalman has grown to establish 7 plants at various locations with addition of 2 sister concern auto-parts manufacturing units along with a JV. Metalman Auto has over 2500 employees across all Indian plants which includes more than 250 engineers. www.metalmanauto.com

OVERVIEW 670 580 512 407 215 166 136 www.metalmanauto.com

Chassis and Fabricated Weld Parts Heavy Fabricated Assemblies PRODUCT COMMODITIES Chassis and Fabricated Weld Parts Body and Parts Seating – Metal Frames Heavy Fabricated Assemblies www.metalmanauto.com

CHASSIS AND FABRICATED WELD PARTS 2- Wheeler Chassis Grip Frame Assembled Chassis Handle Bar Handle Assembly Swing Arm Assly. Foot Step Grip Frame Fuel Tank Bracket Muffler Case Chain Case Assly. Leg Guard www.metalmanauto.com

BODY AND PARTS 3-Wheeler Cabin 3- Wheeler Cabin Windshield Cabin Door Floor Board www.metalmanauto.com

SEATING – METAL FRAMES Hollow Head Rest for CV Hollow Head Rest for CV CV Cushion Frame Assly. CV Back Frame Assly. Cushion Frame Frame Inter Back Frame Co Driver Back Frame Cushion Driver www.metalmanauto.com

HEAVY FABRICATION ASSEMBLY Cabin Assembly Loader Arm Dressed Cabin Spare Wheel Holder Assy. Acc Lever Mtg. Dipper Link Brackets www.metalmanauto.com

PROCESS EXPERTISE PROCESS - EXPERTISE SPM Pipe Bending CNC Pipe Bending SPM Machining Stamping CNC Press Braking Metal Finishing Laser Cutting SPM Welding Robotic Welding Ni-Cr Plating Powder Coating ED/ KTL Coating www.metalmanauto.com

CNC PIPE BENDING Specifications of CNC pipe bending machines: 3-Axis CNC pipe bending machines(Qty-2) Single-Axis CNC pipe bending machines (Qty-1) Single-Axis manually controlled pipe bending machines (Qty-1) www.metalmanauto.com

MACHINING Metalman Auto uses conventional as well as the modern techniques of machining. It has in conventional machining drilling, lathe, broaching, SPM’s, Turning centers, milling, grinding, radial drilling machine etc. of various capacities as per the requirement. In modern machining technologies we use wire cut for the die tool parts machining. www.metalmanauto.com

METAL FINISHING Experience in Metal Finishing Facilities such as: ACED SCADA Room Experience in Metal Finishing Facilities such as: Spray Painting Phosphating Powder Coating; Acrylic Cathodic Electro-deposition – ACED E-Coat Electrophoretic Paint Ni-Cr Plating Zn-Ni Plating www.metalmanauto.com

METAL FINISHING Nickel Chrome Plating Powder Coating ACED/ KTL Coating Phosphating www.metalmanauto.com

LASER CUTTING www.metalmanauto.com

WELDING Metalman Auto uses the MIG/ MAG welding process for its welding and fabrication requirements. We also use the welding robots for the same. Metalman Auto has nearly 65 welding robots and around 200 MIG / MAG welding sets and 100 plus In-house made Welding SPM. Welding robots are 6-Axis, welding reach up to 2000 mm, and rated duty cycle 100% at up to 400 Amperes. www.metalmanauto.com

STAMPING Presses: Metalman Auto has mechanical as well as hydraulic Presses ranging from 30 Tons to 500 Tons. Dies/Tools: Metalman Auto has in all plants in-house tool room design centers. www.metalmanauto.com

PRESS BRAKING www.metalmanauto.com

PLANTS www.metalmanauto.com

WALUJ- METALMAN UNIT-I The company efficiently meets the requirements of its O.E.M customers, this plant is currently catering to the second largest manufacturer of motorcycles for the production of motorcycle chassis and delivery the same on just in time basis. The unit specializes in all sorts of Sheet Metal and Tubular Fabrication. Apart from chassis of two wheelers, lot many components are being manufactured for various other automotive companies. We are member of Automotive Components Manufacturers Association Of India and Our Metalman Auto's Aurangabad plant is Registered under UNIDO Program for TPM (Total Productivity Management). www.metalmanauto.com

CERTIFICATIONS AND AWARDS Appreciation Certificate ISO TS 16949 Change Time Appreciation Certificate www.metalmanauto.com

WALUJ- METALMAN UNIT-II Metalman Auto Unit II, also known as B17 plant came into operations in July, 2011. This plant is catering to the requirement of three wheeler body parts of Bajaj Auto such as Wind Shield, Doors, Floor Board, Cabin Roof, and Cabin Back along with the stamping parts for the Two Wheeler Chassis and Seat Recliner Assly., etc. www.metalmanauto.com

CERTIFICATION AND AWARDS ISO TS 16949 ISO 14001 2004 ISO 18001 2009 www.metalmanauto.com

PITHAMPUR- AUTOMAN Established in 1996 at Pithampur under the ownership of Metalman Auto Pvt. Ltd. This unit was initially started specially for catering the requirements of Kinetic Honda Motor Company Ltd. and also had catered for complete chassis, handles and other sheet metal and tubular parts to Mahindra and Mahindra 2-Wheelers. Manufacturing different sheet metal & tubular components like accelerator assembly, foot board,  gear shifter etc. for Volvo-Eicher & Force Motors for their LCV, MCV & HCV’s. We have well established Tool Room for manufacturing and maintenance of Dies, Press, Tools, Jigs and Fixtures. We also have committed ancillaries for supply of our BOP requirements. www.metalmanauto.com

CERTIFICATION AND AWARDS Appreciation Certificate ISO TS 16949 Unido Partnership Appreciation Certificate www.metalmanauto.com

METALMAN (PITHAMPUR) This Facility was Established initially to manufacture sheet metal and tubular components for Kinetic Honda Motor Company Ltd. The first plant in Pithampur incorporated in 1986 and started production in 1989. In 2006 Company expanded to cater requirements of Heavy Fabricated parts for Case New Holland (Construction, Equip. Manufacturers, such as Backhoe Loader etc.) The company efficiently meets the requirements of its O.E.M customers, this plant specializes in all sorts of Sheet Metal and Tubular and heavy Fabrication. www.metalmanauto.com

CERTIFICATIONS AND AWARDS ISO 9001 Certificate www.metalmanauto.com

METALMAN MICRO TURNERS The company is a JV between Metalman Auto & Micro Turners and efficiently meets the requirements of its O.E.M customers. The unit specializes in all sorts of Sheet Metal and Tubular Fabrication. Apart from chassis of two wheelers, Mufflers, Seating frames (For Bolero) and a lot many components are being manufactured for various other automotive companies. Our Metalman Micro Turners – Pantnagar plant is Registered under UNIDO Program for TPM (Total Productivity Management). www.metalmanauto.com

Gear Change Lever Assly. Gear Change Lever Assly. PRODUCTS Frame Sub- Assly. Muffler Assly. Muffler Assly. Sari Guard Assly. Gear Change Lever Assly. CV Cushion Frame Assly. Main Step Assly. Center Stand Muffler Case Gear Change Lever Assly. Foot Pedal Lamp Brkt. Assly. www.metalmanauto.com

DOMESTIC (DIRECT) www.metalmanauto.com

DOMESTIC (INDIRECT) www.metalmanauto.com

INTERNATIONAL www.metalmanauto.com

CONTACT US Any queries/ requirements please feel free to contact Metalman Auto Pvt. Ltd. Corporate Office :- E-127, Focal Point, Phase-4, Ludhiana-141010, Punjab Tel:  +91-161-4696666, Fax: +91-161-4696622 Marketing Office :- 323, 2nd Floor, DLF South Court, Saket, New Delhi – 110017, India. Tel : +91 240 665 2444, Fax: +91 240 255 5906 Email: info@metalmanauto.com For more detail please visit :- www.metalmanauto.com Thank You www.metalmanauto.com