驻车加热系统

Thermo Top E / Thermo Top C Item Qty. Description 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 20 21 22 23 24 1 2 7 3 30 8 4 heater 12 V (including circulating pump and electronic control unit) stand digital timer 1530, 3 preset times transmitter T70, heating period 10-60 min wiring harness metering pump fuel hose Øi 1,5 / Øa 5; 5000 lg. air-intake hose PAP Øi 18 / Øa 25; 500 lg. air-intake hose exhaust silencer Ø 22 flexible pipe (inoxyd.) Øa 22; 1000 lg. bag (mounting hardware for Thermo Top C) consisting of: connection pipe, plastic Ø 18 x 20 hose clamp (chrome) Ø 20 ... 27 pipe clip Ø 25 pipe clip Ø 24 ... 26 mounting strip 25 x 100 cable tie 178 lg. mounting hardware bag (accessories) consisting of: hose clamp (steel) Ø 10 hose clamp (steel) Ø 12 fuel hose B8 x 12 fuel extractor 8 x 5 x 8 fuel hose 4,5 x 10

Telestart T 60 retrofit kit Thermo Top Z/C Telestart T 60 retrofit kit 31.08.01 / tt051200 / WTI / ATT-T

Thermo Top Z/C; E Technical data Thermo Top Z Thermo Top Z/C Heat output 5 kW Control, variable 2,5-5 kW Voltage 12 volts Fuel Diesel Design certification S 289 Thermo Top Z/C Heat output 5 kW Control, variable 2,5-5 kW Voltage 12 volts Fuel gasoline and Diesel Design certification S 292 and S 289 Thermo Top E Heat output 4 kW Control, variable 2,5-4 kW Voltage 12 volts Fuel gasoline and Diesel Design certification S 316 and S 317 31.08.01 / tt071200 / WTI / ATT-T

Installation positions Thermo Top Z/C; E Installation positions 31.08.01 / tt071100 / WTI / ATT-T

Overview of subassemblies Thermo Top Z/C; E Overview of subassemblies 7 1 2 3 4 5 6 8 1 Timer 2 Exhaust system 3 Central cover 4 Metering pump 5 Burner with glow plug 6 Combustion air fan 7 Control unit with heat exchanger 8 Circulating pump 31.08.01 / tt020500 / WTI / ATT-T

Control unit with heat exchanger Thermo Top Z/C; E Control unit with heat exchanger Function - Control and regulation of the operation pro- cesses - Dissipation of combustion heat Check - PC diagnosis, Thermo test - Check for tightness, damage, deposits in combustion chamber Comment - Can only be replaced as a unit. 31.08.01 / tt031100 / WTI / ATT-T

Thermo Top Z/C; E Combustion air fan Function Supply of combustion air. Check Imax: 2.5 A, Urated = 12 V Check for damage, easy movement Comment Use new gaskets for installation. 31.08.01 / tt031300 / WTI / ATT-T

Burner with pencil-type glow plug / flame detector Thermo Top Z/C; E Burner with pencil-type glow plug / flame detector Function - Fuel distribution and vaporization - Fuel vaporization during the starting phase - Monitoring of combustion process Check - Check vaporizer for damage and coking - Pencil-type glow plug / flame detector R25 = 0,30 - 0,33  I < 5 mA Comment Do not connect pencil-type glow plug / flame detector to external power source. 31.08.01 / tt031200 / WTI / ATT-T

Thermo Top Z/C; E Circulating pumps Function Circulation of the heating medium. Check Apply 12 V power = > Imax = 1 A Comment For various installation variants replacement of pump cover is possible - the marked version is the standard version 31.08.01 / tt031400 / WTI / ATT-T

Installation positions and type plate Thermo Top Z/C; E Installation positions and type plate direction of travel any installation 31.08.01 / tt070402 / WTI / ATT-T

Thermo Top Glow plug current The pencil-type glow plug is a silicon-nitride sintered ceramic pin with integrated tungsten filament. + 12V nominal resistance R25 = 360 m  % - 10 I(A) 24V nominal resistance R25 = 1400 m  % + - 10 40 35 30 25 20 15 10 5 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 t(ms) 31.08.01 / tt071500 / WTI / ATT-T

! ! Thermo Top Flame detector characteristics 0,4 at: 25°C W Resistance FD R = ( ) W FW Interruption resulting in shutdown due to fault ! Flame 'light' 7  Flame 'dark' 5,6  Short circuit resulting in shutdown due to fault ! Temperature “flame” T=(°C) 0,4 at: 25°C W 31.08.01 / tt071600 / WTI / ATT-T

Integration into engine/water circuit In-series integration Thermo Top Integration into engine/water circuit In-series integration Thermo Top 1 2 1 Engine 2 Vehicle heat exchanger 31.08.01 / tt040100 / WTI / ATT-T

Thermo Top Integration into engine-water circuit, integration in secondary circuit (non-return valve) Thermo Top 1 2 3 1 Engine 2 Non-return valve 3 Vehicle heat exchanger 31.08.01 / tt040200 / WTI / ATT-T

Integrtion into engine-water circuit, example MB E class Thermo Top C Integrtion into engine-water circuit, example MB E class Thermo Top C 2 5 3 1 4  1 Engine 2 Vehicle heat exchanger 3 El. pump (off) 4 Combination valve 5 Thermostat 31.08.01 / tt040400 / WTI / ATT-T

Integration in engine-water circuit, example MB E class Thermo Top Z Integration in engine-water circuit, example MB E class Thermo Top Z 1 2 3 4 5  1 Engine 2 Vehicle heat exchanger 3 Heater heat exchanger 4 Compensator tank 5 Thermostat 31.08.01 / tt040300 / WTI / ATT-T

Water-integration, small Thermostatcircuit TT Thermo Top Water-integration, small Thermostatcircuit TT 1 Engine 2 El. pump 3 Vehicle heat exchanger 4 Heater heat exchanger 5 Compensator tank 6 Thermostat 7 Non-return valve 8 Thermostat (Webasto) 31.08.01 / tt040500 / WTI / ATT-T

Wiring harness, upgrade kit Thermo Top Z Wiring harness, upgrade kit 1 Digital timer 2 Connection f. supplementary heating device 3 'Equipment on' indicator 4 Circulating pump 5 Fan connection 6 Negative conductor 7 Relay base 8 Relay base 9 Fan relay 10 Negative conductor 11 Fuse block 12 Negative conductor 13 Mounting plate 14 Fuse cover 15 Voltage supply terminal 30 16 Werle relay 31.08.01 / tt050601 / WTI / ATT-T

Wiring harness, supplementary heating device Thermo Top Z Wiring harness, supplementary heating device A Heater Metering pump Diagnostic connector Thermostat B C D 31.08.01 / tt050501 / WTI / ATT-T

Thermo Top Z Automatic circuit diagram for auxiliary/ supplementary heating device (retrofit) 31.08.01 / tt050602 / WTI / ATT-T

Input/output voltages at connector block of control unit Thermo Top Z Input/output voltages at connector block of control unit Connector block, top view CA 12V+ timer T60 2 MP GP/FD 4 5 6 2 1 2 2 1 1 1 2 3 X19 X18 X17 X16 X15 X14 diagnostic connector 1 unused 1 unused 2 31.08.01 / tt050503 / WTI / ATT-T

Example of fan control, Audi A4 air conditioning system Thermo Top Example of fan control, Audi A4 air conditioning system 1 Vehicle fuse holder 2 Fan motor 3 Recirculating air valve 31.08.01 / tt050900 / WTI / ATT-T

Delivery Volume T70 / T80 Tele Thermo Top 31.08.01 / tt051602 / WTI / ATT-T

Delivery Volume of T70 Retrofit Kit Thermo Top Delivery Volume of T70 Retrofit Kit 31.08.01 / tt051603 / WTI / ATT-T

Installation Diagram of T70 Tele Thermo Top Installation Diagram of T70 31.08.01 / tt051606 / WTI / ATT-T

Installation Diagram of T70 Retrofit Kit Thermo Top Installation Diagram of T70 Retrofit Kit 31.08.01 / tt051608 / WTI / ATT-T

Installation Diagram of D Network Kit Tele Thermo Top Installation Diagram of D Network Kit 31.08.01 / tt051609 / WTI / ATT-T

Thermo Top Integration into fuel system of injection engines In-series integration into return line Thermo Top 1 2 3 4 1 Injection system 2 Engine 3 Return line 4 Flow line 31.08.01 / tt060101 / WTI / ATT-T

Fuel system Thermo Top / Thermo Top T Venting of supply unit T-piece with non-return valve 64545A Joint, fuel return line Activated carbon filter Tank vent pipe 31.08.01 / tt060104 / WTI / ATT-T

Possibilities of fuel extraction in passenger cars Thermo Top Z/C; E / Thermo Top S Possibilities of fuel extraction in passenger cars Caution The "Legal Provisions for Installation" and the "Important Notes" contained in the installation instructions of the applicable heater must, on principle, be observed! 3 4 1 5 2 non-return valve from engine to metering pump 1 Webasto fuel pick-up 2 Webasto fuel tank 3 Tank extractor 259 08B / 641 67B /67930A / 838 13A / 97186A / 9001450A 4 Non-return valve 114 646 5 Tank extractor Ø 18 mm 863 79A Ø 15 mm 862 77A remove non-return valve 31.08.01 / tt060102 / WTI / ATT-T

Connection to the vehicle fuel system Thermo Top Z/C; E / Thermo Top S Connection to the vehicle fuel system Fuel Supply Diesel Gasoline l + l  7m l + l  4,5m 1 2 1 2 l 1,2 m  l 0,5 m  1 1 l 5,8 m  l 4 m  2 2 Permissible fuel with max. perm. overpressure (bar) in fuel line feed height H (m) gasoline Diesel 0,00 0,15 0,30 1,00 0,07 0,21 perm. fuel with max. perm. vacuum (bar) suction height S (m) in fuel tank gasoline Diesel 0,00 – 0,04 – 0,35 0,50 – 0,00 – 0,31 1,00 – – 0,27 31.08.01 / tt060213 / WTI / ATT-T

Metering pump Thermo Top Z/C; E DP 2 DP 2 R 2 DP 2 DP 30 0-90° 0-90° 0-180° 0-180° 0-180° 0-180° 0-180° 0-180° horizontal only 31.08.01 / tt060212 / WTI / ATT-T

Installation example VW Bora TT-E/TT-Z/C Thermo Top E / Thermo Top Z/C Installation example VW Bora TT-E/TT-Z/C 1 Heating unit Thermo Top Z/C or E 2 Flat fuse holder and fan relay 1 Seal, Formwasher 2 Stopnut 3 Hose 4 Wireclip 5 Clip 6 Clip 7 Clamptube, black 3 Digital timer 4 Exhaust silencer 5 Combustion air intake line 6 Metering pump 31.08.01 / tt060215 / WTI / ATT-T