„No company has either the time or the resources necessary to learn only from its own mistakes”. James Harrington
Low performance costs money! Manual measurements entail: Slower and less efficient decision-making process Greater production loss Less motivated employees
The evolution of efficiency in managing the Enterprise Manual measurementsAutomatic measurements
The lack of consistency between the efficiency parameters of the machines and quality parameters of manufactured products The elimination of microeconomic and technological barriers! STOP! Too low production capacity in relation to market demand The lack of technological tools necessary for optimal management of production processes
Metering production processes – why is it worth it? The system of reporting events in real time The reliability of the data provided by the system
Metering production processes – why is it worth it? The system of reporting events in real time The reliability of the data provided by the system Metering of the machines which are difficult to deal with using a system of manual data collection The elimination of paper document flow No risk of losing factory warranty coverage on production machines
The modules of e-Production system EmployeesLibraryCatalogueMachine FacilitiesReportsSettings
Employees Module / selected features Employees Creating catalogues of Employees Assigning specific roles, positions and qualifications to Employees Creating licences to machines Granting access to web and mobile applications of e-Production
Library Module / selected features Library Machine inventory Defining properties of the manufactured products Creating lists of notifications related to events Creating formulas for Process Performance Analyses (PPA) Configuring PLC drivers Configuring the OPC server query frequency
Catalogue Module / selected features Catalogue Defining characteristics of products and components Defining catalogues of products and components
Machine Facilities Module / selected features Machine Facilities Creating the administrative units of a production plant Assigning Foremen and Leaders to selected production halls Creating production lines Creating inventory of operator panels Keeping machine records
The architecture of e-Production system Machine Facilities
Installation of sensors, drivers and network devices The architecture of e-Production system
Ethernet Database and the server The architecture of e-Production system
Ethernet Touch screen The architecture of e-Production system
Instructions RFID card readers The architecture of e-Production system Ethernet
Process control Process control The architecture of e-Production system Ethernet Instructions
Effectiveness reports Effectiveness reports The architecture of e-Production system Ethernet Process control Instructions
Senior Manager Area LeaderMachine OperatorLine Manager The owner of Machine Facilities The architecture of e-Production system
RESULTS! MotivationWasteProductivity + 100%- 10%+ 30%
What do you gain? Ongoing analysis of production indicators Interface with touch screens to monitor machines A system of reporting events working in real time Support for TPM processes and Action Lists One comprehensive system with low license and implementation costs
About the Manufacturer – QSG Group Designers of creative IT solutions Experienced quality managers and skilled programmers Extensive department of software quality maintenance Project Management Office Competencies to create own products, dedicated solutions and software on demand, cross-platform web and mobile applications.
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