Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 1 XControl_gb

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 2 XControl_gb Agenda XControl XControl and XIOC Changing the baud rate of the programming port Schedule for serial programming connection XC200 Hardware Overview Interrupt, Counter and Incremental decoder Direct peripherals access XC200 Programming connection via Ethernet XControl XC600 – Connection to the programming PC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 3 XControl_gb Agenda XC600: Handling Information: Web schedule1 Information: OPC-Server schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 4 XControl_gb XControl XC600 The modular, open industry control with IT functionality by Moeller XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 5 XControl_gb High comfort of operation even without programming tool Designed for industry in any detail Ready for the most demanding control tasks Open for teleservice, supervisory system connection and field communication XControl: The Main Market Requirements XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 6 XControl_gb Hardware Handling Software XControl XC600: Agenda XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 7 XControl_gb Hardware 1 XControl XC600 XC600: Hardware XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 8 XControl_gb Robust, stapled frames Mounting without tools Open for modern automation tasks Motion control Image processing … Secured hardware Lockable pins Communication modules Up to 3 extension modules Open for extensions Open for I/O‘s XControl: Open Hardware Platform XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 9 XControl_gb Basic Module Mechanical Mounting (DIN rail) Alimentation Module Voltage transformation Extension Module Up to 3 Fieldbus Modules or other extensions CPU Module Windows NTe with real time PLC system on Pentium processor Operation Module Display, Function selector switch, LED’s, Menue selector button „Modular“, „without tools“ and „made for industry“aren‘t necessarily contrasts XControl: The Modules XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 10 XControl_gb Buffering the real time clock Battery Load and export data Compact Flash Card LED’s Display of actual status DisplayLCD 4 lines x 12 characters Function selector switch Menu selection buttonMenu selection Run, Run-P, Stop, MRes Easy access XControl: The Operation Module XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 11 XControl_gb XC600: Assembly XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 12 XControl_gb Address setting of the optional modules XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 13 XControl_gb CPU Pentium I Windows NT embedded OPC Server Real time PLC system … free for application specific coupling RAM Operating system, data, 1 – 8 MB IEC code, other programs RS 232 Flash Disk Hard disk without moving parts Ethernet Programming link Network coupling Web / Teleservice OPC for visualisation, ERP systems etc. Compact with highest performance: The head of XControl XControl: The CPU Module XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 14 XControl_gb … Up to 31 slaves on 1 line …… Via Repeater: Up to 124 slaves on 4 lines … … Up to 126 slaves on 1 Strang Three Communication Modules can integrate up to 370 participants Comm. Module Profibus-DP Comm. Module CANopen R R Configuration completely via XSoft RS 485 CAN Slave = XI/ON as Gateway to analogue/digital signals or field equipment with fieldbus capability or XControl: The communication Modules XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 15 XControl_gb Designed for industry IP 20Protection degree Acc. to EN Type testing Acc. to EN (Industry)EMC Acc. to IEC Permanent shock strength Acc. to IEC Shock strength Acc. to IEC/EN Vibration strength °CStorage temperature °CAmbient temperature (operation) Mechanical Tests EMC Tests XControl: Quality Data XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 16 XControl_gb Handling 2 XControl XC600 XC600: Handling XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 17 XControl_gb Comfortable diagnosis and handling even without programming tool or external visualisation 4 lines with 12 digits Choice of menue by turning 1 Confirm by pushing 2 Cursor blinks XControl: Display + Menu selection button XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 18 XControl_gb PACK_8=ON HAUBE_2=AUF AUSSCHUSS=7 Diagnosis Program Receipt Device System Back Main Menu User-specific Display Basic menue Turn Push XControl: The Menus XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 19 XControl_gb ! ! = non-acknoledged event PLC mode Loaded program Informed at a glance Push: To main menu Turn: To user-specific display Position Function selector switch S = Stop P = Run-P R = Run XControl: The Basic Menu XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 20 XControl_gb Control sends strings to display 3 When programming: Choice of important variables, definition of strings 1 XSoft PACK_8=ON HAUBE_2=AUF AUSSCHUSS=7 Within each control cycle: interrogation of chosen variables 2 Actual and specific information at a glance XControl: User-specific display XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 21 XControl_gb Displays errors and events Reset, Copy, aktivate, Load, Delete Define IP address, date/time, security, language, hardware configuration, software version Shut down, new start Back to basic menu Diagnosis Program Receipt Device System Back Logic menu paths: Quick finding without manual XControl: Main menu XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 22 XControl_gb Error diagnosis: All non-acknoledged program errors are shown with time of occurance Battery empty, hardware module missing, program missing … List of events: Has the program been running without problems? Was it stopped or started? When was that? Starts / Stops Strong support while commissioning, servicing and operating XControl: Menu diagnosis XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 23 XControl_gb INTERNAL EXTERNAL RAM Compact Flash (Plug-in at operation module) Flash Disk (Hard memory on CPU module) Activated program / receipt ACTIVATE LOAD Program / receipt RUN / RUN-P Simple and safe data management and program starting COPY Loaded program / receipt Start STOP Program / recipe XControl: Menus „Program“ und „Recipe“ XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 24 XControl_gb Activate Password Security Function selector switch at RUN Device Activating password via menus + Securing after commissioning Protection against unautorized menu manipulation Access only to Basic Menu and User-specific Menu “Lock switch”: Protection against unauthorized swich operation Display shows: “Function selector swich at RUN!” Protection against unauthorized programming Programming only with switch position RUN-P XControl: Security XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 25 XControl_gb When performing a RESET some data is to be put back to its initial values while other data shall maintain their values Example: Feed data of a shaft Example: Statistic data... are maintained... are reset VAR Persistant... are maintained... are reset... are maintained VAR Retain PersistantVAR Retain WARM COLD Safe starts through correct initialization STOP RUN M-RES 1 2 Within XSoft variables are declared precisely 3 Resets during operation bring about the desired initialization Or power cycle XControl: Menu „Program“ – Reset functionality XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 26 XControl_gb SECURITY Define password Other network participants GATEWAYDefine IP address IP ADDRESS Definition as network participant SUBNETMASK NAME SOFTWARE Interrogation of actual version DATE / TIME LANGUAGE (English, German, Italian, French) Efficient configuration and interrogation HARDWARE Interrogation of actual modules Router XControl: Menu „Device“ XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 27 XControl_gb Operation Removal or malfunction of a hardware module TimeCommissioning AUTOcONFIG = OFF “Freeze” of nominal configuration Error reported SF-LED shows red Perfect supervision of hardware XControl: Menu „Device“ – Hardware configuration XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 28 XControl_gb Transparency Process monitoring Visualisation Efficiency Process production data Coupling manag. systems Cost service Updates + access Remote Programming Failure safety Cost service Remote supervision + diagnosis Teleservices Remote applications Advantage machine builder Advantage machine owner Via OPC OPC Server Via TCP/IP + Router TCP/IP Via Web Webserver No additional hardware necessary XControl: Integrated communication for remote applications XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 29 XControl_gb XSoft Remote programming TCP/IP Telephone network Pro- vider Router Machine with control unit X Control Remote supervision Web Server Generator PLC System SMS Data viewer: Specific information about the machine Error messages / preventive maintenance Router TCP/IP Router Service Support Complete access Telephone support for local service Well planned visit by service specialist Remote diagnosis Perfect support of Teleservices XControl: Teleservices and Remote programming XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 30 XControl_gb OPC = OLE for Process Control World standard for open, safe and quick process data communication No need of additional and expensive coupling hardware and software Within XControl: OPC Server Visualisation (HMI), Management (ERP, SCADA…) etc. Management level: OPC Client XControl: Coupling of management systems XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 31 XControl_gb Untested Software Industrie-PC Hersteller XY Software doesn’t fit to Windows updates Virusses Real time problems XControl: Tested hardware und software Safety and system stability have priority one! Hardware components don’t change Service problems Operating system has to be implemented by user Waste of time XControl: Operating system installed + stable hardware XControl: Open, but safe XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 32 XControl_gb Fieldbus modules Open for remote applications, system coupling and field communication OPC Server Webserver Very large memory Highest speed Extension modules Strong for the most demanding control tasks Display + menus High comfort operation even without programmer or external visualization No moving parts Fan-less operation Designed for industry XControl: The professional industrial control XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 33 XControl_gb XControl XC100 + XI/OC I/O-Modules + XVision Text-Display The convincing machine and system control by Moeller XControl and XIOC XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 34 XControl_gb Control XControl XC100 Visualization XVision Text Display Input and Output with XI/OC Modules Software XSoft for all Xsystem applications The components for small and medium applications XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 35 XControl_gb The compact controls with integrated I/O XControl XC100 XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 36 XControl_gb Display PLC-Status: Run / Stop, SF Operating mode switch : Run / Stop Status display local I/O Local I/O 8 DI24 VDC 6 DO 24 VDC Battery for Retention and Real time clock CAN-interface with integrated T-connector (Connection of two CAN-lines via cage- clamp terminal) Slot for Multi-Media-memory card RS232 (RJ45-socket) LEDs (16 or 32 MB) XControl XC100: The operation elements XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 37 XControl_gb Inputs / Outputs 8 DI24 VDC 6 DO 24 VDC Flexible Connection - Screw or cage clamp terminals - Terminal blocks completely removable XControl XC100: Local I/O XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 38 XControl_gb CPU XC100 = 0.5 ms / 1000 instructions PLC real time system Working memory SRAM - Program - Recipes - Visu-Texts CANopen Real time clock Battery Multi-Media-Card - Fieldbus-Master - Control networking (XControl to XControl) - Programming port - Modem, Printer etc. - configurable: 1.2 thru 115 kBaud RS Program 64 / 128 kB - Retentive Data 4 / 8 kB - Data 60 / 120 kB Internal Flash memory - Operating system - Data of the operating system XV-Flash - with XV devices kB for Visu-Texts - 8 digital Inputs - 6 digital Outputs - galvanically separated Locale I/O XControl XC100: Setup of the CPU XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 39 XControl_gb CPU Working memory SRAM - 1 Program - Recipes - Visualization Texts Multi-Media-Card - Programming access - Modem - Barcode reader etc kBaud RS 232 (XC100/200) Ethernet (XC200) - 1 Program kB - Retentive Data 4-8 kB - Data 60 / 120 kB Create boot project Download Program on Multi-Media- Card has priority STOP RUN The program in the SRAM is started Battery XControl XC100: Load, Backup and Start XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 40 XControl_gb High performance PLC with IT-Functions in compact design XControl XC200 XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 41 XControl_gb CAN Ethernet CAN Profibus DP XC100 XC200 XC600 Memory Processing speed 128K (256K) 0,5ms/K 512K 0,05ms/K 8MB 0,02ms/K XC200: The compact high performance machine controller XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 42 XControl_gb Decentralized HMI-machine controller in Ethernet network Data logger for QM or production data on MC, access directly via Ethernet Fast PLC in compact design 0,05ms/K 2 integr. Counters 2 Interrupt inputs Gateway CAN -Ethernet Solves positioning tasks with integrated incremental decoder Ethernet MMC Ethernet QS Specialities XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 43 XControl_gb - Compact PLC for machine builders - Assembly on hat rail - Power supply 24V DC - Elements for display and operation - Real time clock - Memory card for data backup, recipe handling and Data logging Features (1) XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 44 XControl_gb - Two memory sizes - 256K/128K memory for user-program/-data - 512K/ 256K memory for user-program/-data - RS232 Programming interface -10/100MBit Ethernet interface for programming, network data communication or service access -Onboard local I/O - CANopen fieldbus interface - Battery for data buffering and real time clock - High processing speed - 32 Bit Processor with 0,05 ms/K instructions Features (2) XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 45 XControl_gb Display PLC status: Run / Stop, SF Operation mode switch : Run / Stop Status display local I/O LEDs Local I/O 8 DI24 VDC - 2 Interrupt - 2 Counter - 1 incremental encoder 6 DO 24 VDC Battery for retentive data and real time clock CAN-interface Plugable, with integrated T-connector (connection via cage clamps) _Interface slot for Multi-Media-memory cards RS232/Ethernet Programming / communication (RJ45-socket) USB-interface Operating / display elements XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 46 XControl_gb 0, 1, 2, 3, , 13, 14, 15 Flexible connectivity: - Pluggable terminals - tension cage clamp or screw Digital inputs / outputs - 24VDC 8 and 16 point I/Q - 24VDC configurable (4DI, 12 DI/DO, 4DO as 2A) - 230VAC 16 DI Analoge inputs / outputs -Current, Voltage, Temperature up to 8 channels per module -Fast (1ms) 2AI-1AO or 4AI-2AO Many technology modules Counters, Incremental encoder inputs, Communication Generous extensibility: - Up to 15 XI/OC modules, only 510mm wide - Max. 254 digital I/O - Max. 112 Analog I/O Locale I/O extension XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 47 XControl_gb - Flexible combination of XC200 + Xvision Textdisplay for HMI control - 2 Display types (4*20, 8*40 characters) - Cursor block, Numeric keyboard, Function keys - 3 XI/OC extensions plugable - Especially suited as a remote operating panel via ethernet XVision XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 48 XControl_gb XC200 as CAN slave XC200 as CAN master CANOpen fieldbus master - up to 500 KBaud - Also usable as slave - SDO communication - Programmable via CAN - Simple data exchange between controllers via network variables -cyclic -Event triggered CANopen networking with XC200 XC200 in Multimaster configuration XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 49 XControl_gb 10/100MBit Ethernet - Network communication with network global variables -Cyclic -Event triggered -Data communication via UDP telegrams -Between controllers -To PC applications -To all devices with Ethernet interface ETHERNET Ethernet networking with XC200 XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 50 XControl_gb Access via OPC Visualisation EXCEL Visual Basic Data exchange via OPC Access to all process variables Connection to all standard SCADA packages Connection to Office applications (EXCEL,..) Connection to user-created WINDOWS applications (Visual Basic,...) ETHERNET OPC Client XSoft OPC Server Open interfaces XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 51 XControl_gb Extremely powerful and fast machine control with very compact dimensions Saving of large amounts of data on MultiMediaCard A powerful IEC- Software package for all XControl PLCs Very good Expandability Locally up to 15 modules Decentrally via integrated CANopen interface OPC Server supports direct connection to all OPC client applications Fast 100MBit/s Ethernet interface Web Server for easy data access with standard WEB browsers USB interface for attaching printers and external memory XControl XC200: Summary XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 52 XControl_gb The user-friendly Text- Visualization for XControl Xvision Text Display XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 53 XControl_gb Display : Character height: 5 mm/10 mm selectable LCD-Display with STN-Technology Back lighting switchable on and off via software Contrast control % Robust metal frame: front design customer specific on demand; protection class IP65 Function keys with inscription strips Display PLC-Status: Run / Stop / SF 8 lines à 40 characters 4 lines à 20 characters XV-101-K84 XV-101-K42 XVision Text-Displays XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 54 XControl_gb IEC-Programm Variable declaration Declare Instance of the function block Call-up of the instance in the program Eventually including of the hardware inputs XSoft: Programming the Text-Display XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 55 XControl_gb XSoft: Function blocks of the visualization library XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 56 XControl_gb WRITEVALUE Strobe Row Column Font Digits Precision LeadingZero DataType IntValue FloatValue Reverse Blink Active Error CAL Value_output(Strobe:=TRUE, Row:=7, Column:=30, Digits:= 8, LeadingZero:=TRUE, DataType:=WRITE_INT, IntValue:=Input_value) CAL Value_output(Strobe:=FALSE) Value_output : WriteValue; IEC-Program Variable declaration [0...7] [0...39] [0...5] [0...39] digits beh. dec.point [0...39] [0,1] [INT, UINT,..., REAL] Variable to be written Inverting [0,1] [0,1] Function block XSoft: Example „Write variable value“ XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 57 XControl_gb Up to 4 Fonts per Program Download XSoft: Open text and font editor XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 58 XControl_gb... or loading of predefined fonts Manual Font creation... XSoft: Font editor XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 59 XControl_gb WriteText Strobe Row Column Text_column LD 2 ST Text_column... LD 1 ST Text_row Text_row Active File in Excel Format Integration into the PLC-Program XSoft: Text editor XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 60 XControl_gb XControl XC100 + XI/OC I/O-Modules + XVision Text-Display The convincing machine and system control by Moeller XControl and XIOC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 61 XControl_gb Control XControl XC100 Visualization XVision Text Display Input and Output with XI/OC Modules Software XSoft for all Xsystem applications The components for small and medium applications XControl and XIOC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 62 XControl_gb The compact controls with integrated I/O XControl XC100 XControl and XIOC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 63 XControl_gb Display PLC-Status: Run / Stop, SF Operating mode switch : Run / Stop Status display local I/O Local I/O 8 DI24 VDC 6 DO 24 VDC Battery for Retention and Real time clock CAN-interface with integrated T-connector (Connection of two CAN-lines via cage- clamp terminal) Slot for Multi-Media-memory card RS232 (RJ45-socket) LEDs (16 or 32 MB) XControl XC100: The operation elements XControl and XIOC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 64 XControl_gb Inputs / Outputs 8 DI24 VDC 6 DO 24 VDC Flexible Connection - Screw or cage clamp terminals - Terminal blocks completely removable XControl XC100: Local I/O XControl and XIOC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 65 XControl_gb 0, 1, 2, 3, , 13, 14, 15 Flexible connectivity: - Pluggable terminals - tension cage clamp or screw Digital inputs / outputs - 24VDC 8, 16 and 32 point I/Q - 24VDC configurable (4DI, 12 DI/DO, 4DO as 2A) - 230VAC 16 DI Analog inputs / outputs -Current, Voltage, Temperature up to 8 channels per module -Fast (1ms) 2AI-1AO or 4AI-2AO Many technology modules Counters, Incremental encoder inputs, Communication Generous extensibility: - Up to 15 XI/OC modules, only 510mm wide - Max. 494 digital I/O (15 * ) - Max. 40 Analog I/O (at present max 5 modules due to max. power consumption) Locale I/O extension XControl and XIOC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 66 XControl_gb CPU XC100 = 0.5 ms / 1000 instructions PLC real time system Working memory SRAM - Program - Recipes - Visu-Texts CANopen Real time clock Battery Multi-Media-Card - Fieldbus-Master - Control networking (XControl to XControl) - Programming port - Modem, Printer etc. - configurable: 1.2 thru 115 kBaud RS Program 64 / 128 kB - Retentive Data 4 / 8 kB - Data 60 / 120 kB Internal Flash memory - Operating system - Data of the operating system XV-Flash - with XV devices kB for Visu-Texts - 8 digital Inputs - 6 digital Outputs - galvanically separated Locale I/O XControl XC100: Setup of the CPU XControl and XIOC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 67 XControl_gb CPU Working memory SRAM - 1 Program - Recipes - Visualization Texts Multi-Media-Card - Programming access - Modem - Barcode reader etc kBaud RS 232 (XC100/200) Ethernet (XC200) - 1 Program kB - Retentive Data 4-8 kB - Data 60 / 120 kB Create boot project Download Program on Multi-Media- Card has priority STOP RUN The program in the SRAM is started Battery XControl XC100: Load, Backup and Start XControl and XIOC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 68 XControl_gb Changing the baud rate of the programming port

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 69 XControl_gb Wie ändere ich die Baudrate der Programmierschnittstelle? Bit/s Bit/s Changing the baud rate of the programming port

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 70 XControl_gb Information: Änderung der Programmierbaudrate Changing the baud rate of the programming port

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 71 XControl_gb Information: Änderung der Programmierbaudrate Changing the baud rate of the programming port

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 72 XControl_gb Information: Änderung der Programmierbaudrate Changing the baud rate of the programming port

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 73 XControl_gb Information: Änderung der Programmierbaudrate Changing the baud rate of the programming port

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 74 XControl_gb Aufgabe: Ändern Sie die Baudrate auf Bit/s Bit/s Bit/s Changing the baud rate of the programming port

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 75 XControl_gb Schedule for serial programming connection

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 76 XControl_gb Fahrplan zur PC-XC100 Kopplung Schedule for serial programming connection

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 77 XControl_gb Fahrplan zur PC-XC100 Kopplung Schedule for serial programming connection

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 78 XControl_gb Fahrplan zur PC-XC100 Kopplung Schedule for serial programming connection

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 79 XControl_gb Online operation Schedule for serial programming connection

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 80 XControl_gb XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 81 XControl_gb High performance PLC with IT-Functions in compact design XControl XC200 XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 82 XControl_gb CAN Ethernet CAN Profibus DP XC100 XC200 XC600 Memory Processing speed 128K (256K) 0,5ms/K 512K 0,05ms/K 8MB 0,02ms/K XC200: The compact high performance machine controller XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 83 XControl_gb Data logger for QM or production data on MC, access directly via Ethernet Fast PLC in compact design 0,04ms/K 2 integr. Counters 2 Interrupt inputs Gateway CAN -Ethernet Solves positioning tasks with integrated incremental decoder Ethernet MMC Ethernet QS Specialities XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 84 XControl_gb - Compact PLC for machine builders - Assembly on hat rail - Power supply 24V DC - Elements for display and operation - Real time clock - Memory card for data backup, recipe handling and Data logging Features (1) XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 85 XControl_gb - Two memory sizes - 256K/128K memory for user-program/-data - 512K/ 256K memory for user-program/-data - RS232 Programming interface -10/100MBit Ethernet interface for programming, network data communication or service access -Onboard local I/O - CANopen fieldbus interface - Battery for data buffering and real time clock - High processing speed - 32 Bit Processor with 0,04 ms/K instructions Features (2) XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 86 XControl_gb Display PLC status: Run / Stop, SF Operation mode switch : Run / Stop Status display local I/O LEDs Local I/O 8 DI24 VDC - 2 Interrupt - 2 Counter - 1 incremental encoder 6 DO 24 VDC Battery for retentive data and real time clock CAN-interface Plugable, with integrated T-connector (connection via cage clamps) _Interface slot for Multi-Media-memory cards RS232/Ethernet Programming / communication (RJ45-socket) USB-interface Operating / display elements XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 87 XControl_gb 0, 1, 2, 3, , 13, 14, 15 Flexible connectivity: - Pluggable terminals - tension cage clamp or screw Digital inputs / outputs - 24VDC 8, 16 and 32 point I/Q - 24VDC configurable (4DI, 12 DI/DO, 4DO as 2A) - 230VAC 16 DI Analog inputs / outputs -Current, Voltage, Temperature up to 8 channels per module -Fast (1ms) 2AI-1AO or 4AI-2AO Many technology modules Counters, Incremental encoder inputs, Communication Generous extensibility: - Up to 15 XI/OC modules, only 510mm wide - Max. 494 digital I/O (15 * ) - Max. 40 Analog I/O (at present max 5 modules due to max. power consumption) Locale I/O extension XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 88 XControl_gb XC200 as CAN slave XC200 as CAN master CANOpen fieldbus master - up to 500 KBaud - Also usable as slave - SDO communication - Programmable via CAN - Simple data exchange between controllers via network variables -cyclic -Event triggered CANopen networking with XC200 XC200 in Multimaster configuration XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 89 XControl_gb 10/100MBit Ethernet - Network communication with network global variables -Cyclic -Event triggered -Data communication via UDP telegrams -Between controllers -To PC applications -To all devices with Ethernet interface ETHERNET Ethernet networking with XC200 XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 90 XControl_gb Access via OPC Visualisation EXCEL Visual Basic Data exchange via OPC Access to all process variables Connection to all standard SCADA packages Connection to Office applications (EXCEL,..) Connection to user-created WINDOWS applications (Visual Basic,...) ETHERNET OPC Client XSoft OPC Server Open interfaces XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 91 XControl_gb Extremely powerful and fast machine control with very compact dimensions Saving of large amounts of data on MultiMediaCard A powerful IEC- Software package for all XControl PLCs Very good Expandability Locally up to 15 modules Decentrally via integrated CANopen interface OPC Server supports direct connection to all OPC client applications Fast 100MBit/s Ethernet interface Web Server for easy data access with standard WEB browsers USB interface for attaching printers and external memory XControl XC200: Summary XC200 Hardware Overview

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 92 XControl_gb Interrupt, Counter and Incremental decoder

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 93 XControl_gb More than just digital Inputs- Interrupt Inputs! IX0.4 IX0.5 If an Interrupt occurs, a special interrupt routine will be executed! Interrupt, Counter and Incremental decoder

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 94 XControl_gb What happens if the interrupt occurs? Start PLC_PRG Interrupt PLC_PRG Jump into Interrupt- routine Continuation PLC_PRG Interrupt programs interrupt standard programs! Interrupt, Counter and Incremental decoder

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 95 XControl_gb What happens if the interrupt occurs? Task configuration IX0.5 1 Interrupt occurs! 0 Definition of the interrupt input 2 Execution of the Interrupt routine 3 Interrupt, Counter and Incremental decoder

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 96 XControl_gb What to regard in connection with interrupts?- Cycle time Interrupt routines are not monitored by a watchdog. Eternal loops will never be exited! Cycle time trap Interrupt, Counter and Incremental decoder

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 97 XControl_gb What to regard in connection with interrupts?- Breaks PLC_PRG Interrupt routines Cycle time trap Permanent occurance of interrupts leads to exceeding the cycle time limits! Interrupt, Counter and Incremental decoder

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 98 XControl_gb What happens on simultaneous interrupts? Interrupt 3 Interrupt 2 Interrupt 1 Interrupt 4 Execution order Simultaneous Interrupt routines will be executed one after the other. The order depends on priority. Interrupt1 has the highest priority! Interrupt, Counter and Incremental decoder

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 99 XControl_gb Exercise: Interrupt IX0.5 Program a cycle counter within an Interrupt program. The interrupt program shall be executed whenever %I0.5 is activated. What do you notice? Interrupt, Counter and Incremental decoder

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 100 XControl_gb Direct peripherals access

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 101 XControl_gb How to access I/Qs faster than the PLC cycle (*Program start*) LD Input ST Output LD Input ST Value LD PreSetOutput ST Output (*Program end*) Output-table Output Value Input-table Input I/O table operation: Hardware read Input IX Activate Hardware Output QX Next Cycle During standard I/Q table operation there is NO access within the cycle! Direct peripherals access

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 102 XControl_gb How to access I/Qs faster than the PLC cycle IX0.0 Direct Access Direct peripherals access

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 103 XControl_gb Exercise: Direct Access 0..10V Create a program for direct access of a digital and an analog Input. Direct peripherals access

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 104 XControl_gb Information: Direct access Direct peripherals access

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 105 XControl_gb Information: Direct access Direct peripherals access

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 106 XControl_gb Information: Direct access Direct peripherals access

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 107 XControl_gb Information: Direct access Direct peripherals access

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 108 XControl_gb XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 109 XControl_gb Connecting the XControl via TCP/IP Programming Diagnosis Monitoring Visualization Data exchange with TCP/UDP via Ethernet TCP/IP via Ethernet Router TCP/IP via telephone network Router Remote- { XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 110 XControl_gb Point to point connection via Ethernet Crosslink-Cable = = IP address Subnet mask Subnet mask = XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 111 XControl_gb Point to point connection via Ethernet: Settings Crosslink-Cable IP address Subnet mask Communication parameters Serial login; then „PLC Browser“ XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 112 XControl_gb Settings XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 113 XControl_gb Point to point connection via Ethernet: Settings Crosslink-Cable IP address Subnet mask Communication parameters Serial login; then „PLC Browser“ XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 114 XControl_gb Point to point connection via Ethernet: Settings Crosslink-Cable IP address Subnet mask Communication parameters Serial login; then „PLC Browser“ XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 115 XControl_gb Point to point connection via Ethernet: Settings Crosslink-Cable IP address Subnet mask Communication parameters Serial login; then „PLC Browser“ XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 116 XControl_gb Point to point connection via Ethernet: Settings Crosslink-Cable IP address Subnet mask Communication parameters Serial login; then „PLC Browser“ XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 117 XControl_gb Point to point connection via Ethernet: Settings Crosslink-Cable IP address Subnet mask Communication parameters Serial login; then „PLC Browser“ XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 118 XControl_gb Online operation XC200 Programming connection via Ethernet

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 119 XControl_gb XControl XC600 The modular, open industry control with IT functionality by Moeller XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 120 XControl_gb High comfort of operation even without programming tool Designed for industry in any detail Ready for the most demanding control tasks Open for teleservice, supervisory system connection and field communication XControl: The Main Market Requirements XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 121 XControl_gb Robust, stapled frames Mounting without tools Open for modern automation tasks Motion control Image processing … Secured hardware Lockable pins Communication modules Up to 3 extension modules Open for extensions Open for I/O‘s XControl: Open Hardware Platform XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 122 XControl_gb Basic Module Mechanical Mounting (DIN rail) Alimentation Module Voltage transformation Extension Module Up to 3 Fieldbus Modules or other extensions CPU Module Windows NTe with real time PLC system on Pentium processor Operation Module Display, Function selector switch, LED’s, Menue selector button „Modular“, „without tools“ and „made for industry“aren‘t necessarily contrasts XControl: The Modules XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 123 XControl_gb Buffering the real time clock Battery Load and export data Compact Flash Card LED’s Display of actual status DisplayLCD 4 lines x 12 characters Function selector switch Menu selection buttonMenu selection Run, Run-P, Stop, MRes Easy access XControl: The Operation Module XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 124 XControl_gb CPU Pentium I Windows NT embedded OPC Server Real time PLC system … free for application specific coupling RAM Operating system, data, 1 – 8 MB IEC code, other programs RS 232 Flash Disk Hard disk without moving parts Ethernet Programming link Network coupling Web / Teleservice OPC for visualisation, ERP systems etc. Compact with highest performance: The head of XControl XControl: The CPU Module XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 125 XControl_gb … Up to 31 slaves on 1 line …… Via Repeater: Up to 124 slaves on 4 lines … … Up to 126 slaves on 1 Strang Three Communication Modules can integrate up to 370 participants Comm. Module Profibus-DP Comm. Module CANopen R R Configuration completely via XSoft RS 485 CAN Slave = XI/ON as Gateway to analogue/digital signals or field equipment with fieldbus capability or XControl: The communication Modules XControl

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 126 XControl_gb XC600 – Connection to the programming PC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 127 XControl_gb Connection to Xcontrol via TCP/IP Programming Diagnosis Supervision Visualization data exchange via UDP and Ethernet TCP/IP via Ethernet Router TCP/IP via telephone line Router remote- { XC600 – Connection to the programming PC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 128 XControl_gb Point to point connection via Ethernet Crosslink-Cable = = IP-Address Subnet-Mask Subnet-Mask = XC600 – Connection to the programming PC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 129 XControl_gb Point to point connection via Ethernet: Settings Crosslink-Cable IP-ADDRESS: >BACK SUBNET MASK: >BACK IP-Address Subnet mask Communication parameters XC600 – Connection to the programming PC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 130 XControl_gb Connection via an existing Ethernet network fixed IP-Address ! Server assigns IP-Addresses variable IP-Address ! Network administrator fixed IP-Address var. IP-Address XC600 – Connection to the programming PC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 131 XControl_gb Online Operation XC600 – Connection to the programming PC

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 132 XControl_gb Handling 2 XControl XC600 XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 133 XControl_gb XC600: Assembly XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 134 XControl_gb Address setting of the optional modules XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 135 XControl_gb Comfortable diagnosis and handling even without programming tool or external visualisation 4 lines with 12 digits Choice of menue by turning 1 Confirm by pushing 2 Cursor blinks XControl: Display + Menu selection button XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 136 XControl_gb PACK_8=ON HAUBE_2=AUF AUSSCHUSS=7 Diagnosis Program Receipt Device System Back Main Menu User-specific Display Basic menue Turn Push XControl: The Menus XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 137 XControl_gb ! ! = non-acknoledged event PLC mode Loaded program Informed at a glance Push: To main menu Turn: To user-specific display Position Function selector switch S = Stop P = Run-P R = Run XControl: The Basic Menu XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 138 XControl_gb Control sends strings to display 3 When programming: Choice of important variables, definition of strings 1 XSoft PACK_8=ON HAUBE_2=AUF AUSSCHUSS=7 Within each control cycle: interrogation of chosen variables 2 Actual and specific information at a glance XControl: User-specific display XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 139 XControl_gb Displays errors and events Reset, Copy, aktivate, Load, Delete Define IP address, date/time, security, language, hardware configuration, software version Shut down, new start Back to basic menu Diagnosis Program Receipt Device System Back Logic menu paths: Quick finding without manual XControl: Main menu XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 140 XControl_gb Error diagnosis: All non-acknoledged program errors are shown with time of occurance Battery empty, hardware module missing, program missing … List of events: Has the program been running without problems? Was it stopped or started? When was that? Starts / Stops Strong support while commissioning, servicing and operating XControl: Menu diagnosis XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 141 XControl_gb INTERNAL EXTERNAL RAM Compact Flash (Plug-in at operation module) Flash Disk (Hard memory on CPU module) Activated program / receipt ACTIVATE LOAD Program / receipt RUN / RUN-P Simple and safe data management and program starting COPY Loaded program / receipt Start STOP Program / recipe XControl: Menus „Program“ und „Recipe“ XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 142 XControl_gb Activate Password Security Function selector switch at RUN Device Activating password via menus + Securing after commissioning Protection against unautorized menu manipulation Access only to Basic Menu and User-specific Menu “Lock switch”: Protection against unauthorized swich operation Display shows: “Function selector swich at RUN!” Protection against unauthorized programming Programming only with switch position RUN-P XControl: Security XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 143 XControl_gb When performing a RESET some data is to be put back to its initial values while other data shall maintain their values Example: Feed data of a shaft Example: Statistic data... are maintained... are reset VAR Persistant... are maintained... are reset... are maintained VAR Retain PersistantVAR Retain WARM COLD Safe starts through correct initialization STOP RUN M-RES 1 2 Within XSoft variables are declared precisely 3 Resets during operation bring about the desired initialization Or power cycle XControl: Menu „Program“ – Reset functionality XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 144 XControl_gb SECURITY Define password Other network participants GATEWAYDefine IP address IP ADDRESS Definition as network participant SUBNETMASK NAME SOFTWARE Interrogation of actual version DATE / TIME LANGUAGE (English, German, Italian, French) Efficient configuration and interrogation HARDWARE Interrogation of actual modules Router XControl: Menu „Device“ XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 145 XControl_gb Operation Removal or malfunction of a hardware module TimeCommissioning AUTOcONFIG = OFF “Freeze” of nominal configuration Error reported SF-LED shows red Perfect supervision of hardware XControl: Menu „Device“ – Hardware configuration XC600: Handling

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 146 XControl_gb Information: Web schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 147 XControl_gb Information: Web schedule2 Information: Web schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 148 XControl_gb Information: Web schedule3 Information: Web schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 149 XControl_gb Information: Web schedule4 Information: Web schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 150 XControl_gb Information: OPC-Server schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 151 XControl_gb Information: OPC-Server schedule2 Information: OPC-Server schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 152 XControl_gb Information: OPC-Server schedule3 Information: OPC-Server schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 153 XControl_gb Information: OPC-Server schedule4 Information: OPC-Server schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 154 XControl_gb Information: OPC-Server schedule5 Information: OPC-Server schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 155 XControl_gb Information: OPC-Server schedule6 Information: OPC-Server schedule1

Schutzvermerk nach DIN 34 beachten 15/01/15 Seite 156 XControl_gb Notice

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