by Puji Sulistyono Universitas Nasional (UNAS) INSTRUMENTATION DESIGN & ENGINEERING FOR INDUSTRIAL OIL & GAS 1

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Outline 1. Tujuan Presentasi Ini 2.Gambaran Penggunaan dan Pekerjaan Keilmuan Instrumentasi pada Bidang Oil & Gas 3. Mempersiapkan Mahasiswa sebagai kandidat handal 4. Penutup 3

TUJUAN PRESENTASI INI  Sharing knowledge tentang penggunaan keilmuan instrumentasi fisika pada bidang Oil & Gas  Bersama-sama memahami yang diperlukan dan mempersiapkan mahasiswa agar dapat menjadi kandidat potensial sebagai engineer pada bidang Oil & Gas 4

SCOPE OF WORK FEED AND EPCI FEED /FRONT END ENGINEERING DESIGN ENGINEERINGPROCUREMENT & LOGISTICCONSTRUCTION/INSTALLATIONCOMMISSIONING AND START UP QA/QC (QUALITY ASSURANCE &QUALITY CONTROL) ENGINEER SAFETY PROCESS ENGINEER INTERFACE WITH OTHER DICIPLINES HANDBOOK MANUFACTURES 5 To the last slide

FEED / FRONT END ENGINEERING DESIGN  Instrumentation and Control System Design Philosophy  Process Control and Shutdown Philosophy  Metering System Design Philosophy  Specification for Field Instrument & Instrument Valves  Specification for ICSS (Instrument Control and Safety System)  Specification for Fire & Gas System  Specification for Custody Metering  Datasheet Field Instrument & Instrument Valves  "Calculations Field Instrument & Instrument Valve (Control Valve, PSV, Flow Element, Thermowell)"  Instrument and Fire & Gas Index  Instrument and Fire & Gas I/O List  Cause and Effect (shutdown and Fire & Gas)  Shutdown Hierarchy  Instrument Block Diagram for PCS System  Instrument Block Diagram for ESD System  Instrument Block Diagram for FGS System  Wellhead Control Panel SPECIFICATION  Wellhead Control Panel Schematic Diagram  Instrument Hook Up Details Drawing  Instrument Cable Tray & Ladder Routing  Instrument Cable Lay-out  ICSS Architecture Drawing  Instrument Location Plan  Instrument Cable Schedule  Fire and Gas Layout Drawing  MTO Instrument Cable  MTO Instrument Tag Item,Tubing, Fiting & Bulk Material  RFQ for Field Instrument, Instrument Valves and Control System  Instrument Index  I/O list Calculation  grounding and erthing system Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 6

ENGINEERING  Instrumentation and Control Design Basis  Instrumentation and Control System Design Philosophy  Process Control and Shutdown Philosophy  Metering System Design Philosophy  Fire and Gas Detection and Protection Philosophy  Specification for Field Instrument & Instrument Valves  Specification for ICSS (Instrument Control and Safety System)  Specification for Fire & Gas System  Specification for Custody Metering  Specification for Instrument Package Equipment  Specification for Instrument Cables  Specification for Instrument Installation & Testing  Datasheet Field Instrument & Instrument Valves  "Calculations Field Instrument & Instrument Valve (Control Valve, PSV, Flow Element, Thermowell)"  Instrument Power Consumption & Heat Dissipation Calculation  Instrument Voltage Drop Calculation  Instrument Air Consumption Calculation  Instrument and Fire & Gas Index  Instrument and Fire & Gas I/O List  Cause and Effect (shutdown and Fire & Gas)  Shutdown Hierarchy  ICSS Architecture Drawing  Instrument Block Diagram for PCS System  Instrument Block Diagram for ESD System  Instrument Block Diagram for FGS System  Junction Box wiring Diagram  Instrument Loop Diagram  Panel Wiring Diagram  Instrument Cable Schedule  Instrument Location Plan  Fire and Gas Layout Drawing  Fusible Plug Layout  Wellhead Control Panel Schematic Diagram  Instrument Logic Diagram  Instrument Cable Lay-out  Instrument Cable Tray & Ladder Routing  Instrument Tubing Tray Routing  Instrument detail Installation  Instrument Mounting Details Drawing  Instrument Hook Up Details Drawing  MTO Instrument Tag item, Tubing, Fiting & Bulk Material  MTO Instrument Cable  RFQ for Field Instrument, Instrument Valves and Control System  TBE for Field Instrument and Instrument Valves  Instrument Index  I/O list Calculation  grounding and erthing system Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 7

PROCUREMENT & LOGISTIC PROC.ALL EQUIPMENT /DEVICE INSTR AND CONTROL INSPEKSI DI MANUFACTURE/ FACTORY ACCEPTANCE TEST INDIVIDUAL TEST /CALIBRATION MENGETAHUI SUPPLYER/VENDOR/DISTRIBUTOR UNTUK MASING-MASING PRODUCT DEVICE INTRUMENT DAN CONTROL Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 8

CONSTRUCTION/INSTALLATION INSTR Quality Control Procedure and report INSTR Calibration Procedure and Report Construction/Installation Intrument Procedure and Report Merger test cable procedure and report Continuity test cable procedure and report Loop check and loop test Procedure and report Preparation equipment for calibration thermo bath,deadweight,Hart comm,etc] HMI arrangement in Monitor /control room Program Logic Solver in Control System Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 9

COMMISSIONING AND START UP Inspection and Loop Test Report INSTR Calibration Procedure and Report Instrument Calibration Report Instrument Individual Fungsion test Instrument Critical Fungsion test Hand Over Procedure and Report Start up prosedure and report Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 10

INTERFACE WITH OTHER DICIPLINES  PID [ PIPING,INSTR DIAGRAM ] - interface with PROSES  PFD [ PROSES FLOW DIAGRAM ]-interface with PROSES  Pressure Relief Valve Sizing and Report,- interface with PROSES  Process Data Input for Instrumentation data sheets -interface with PROSES  SHUT DOWN HIRACHI-interface with Proses  Hazard and Operability (HAZOP) Study Report -interface with PROSES/Electrical  Hazid [ hazard indentification ] -interface with proses / electrical/piping  Hazardous Area Classification -interface with proses /electrical  Safety Chard -Interface with Proses  Cause and Effect -interface with PROSES  Data sheets instrument interface Proses /piping  hook up intrument -interface with piping  ONE LINE DIAGRAM - inter ELECTRICAL  Schematic diagram / Interpossing Relay Dwg -interface with electrical  Telecommunications Architecture -interface withTELECOM  Communication and Control Interface with SYSTEM INEGRATOR Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 11

QA / QC ENGINEER Inspection and Validation Test Prepare QA/QC Report Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 12

SAFETY PROCESS ENGINEER Prepare Safety Equipment Documents Hazardous Area Classification Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 13

HANDBOOK ISA (International Society of Automation) API (American Petroleum Institute) ISO (International Organization for Standardization) IEC (International Electrotechnical Commissioning) NEC (National Electrotechnical Commissioning) NFPA (National Fire Protection Association) ASME (American Society of Mechanical Engineers) ANSI (American National Standards Institute) EIA (Electronics Industries Association) IEEE (Institute of Electrical and Electronics Engineers) SIL (safety Integrity Level) Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 14

MANUFACTURES Honeywell Emerson- Rosemount FisherYokogawa Siemens Allan Bradley Endress Hauser ABB BettisTriconnect Back to Scope of Work FEED & EPCI Back to Scope of Work FEED & EPCI 15

16  Mahasiswa* dapat bekerja di: 1.Engineering Consultant 2.Engineering Construction 3.Pre-commissioning dan Commissioning Team 4.User atau operator oil & gas 5.Supplier atau Vendor Instrumentasi 6.QA/QC (Quality Assurance &Quality Control) Engineer 7.Safety Process Engineer  * jika sudah mendapatkan pelajaran untuk apllikasi instrumentasi dan control system JOB FAIR di Jakarta tgl.13 – Agustus 2014.

Terima Kasih Puji Sulistyono - UNAS 17