PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS

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Presentation transcript:

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS CONTEMPORARY CONSTRUCTION INDUSTRY IS IN SEARCH FOR SOLUTIONS; EFFECTIVE EXECUTION OF LARGE PROJECT SITE BY MAXIMIZING MECHANIZED SYSTEMS AT WORK PLACES MINIMUM MATERIAL HANDLING AT PROJECT SITE WITHOUT REPEATATIONS and WITH MINIMUM MANPOWER GREATER SPEED, BETTER CONTROL OVER WORK CONSISTENCY AND MINIMUM WASTAGE OF RESOURCES ENHANCED WORK FEASIBILITY AT HIGHER ELEVATIONS, RESTRICTED WORK SPACES CONTROL OVER PROJECT EXECUTION TIME, ELIMINATING “ACTIVITY LAG TIME INTERVALS”

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS MECHANIZED WORK EXECUTION ADOPTED TILL NOW EARTH WORK IN EXCAVATION AND FILLING CONCRETE MIXING, TRANSPORTING & PLACING CURING WATER DRAWING AND SPRAYING MATERIAL HANDLING (PARTIALLY) TILING, PLUMBING, FABRICATION ACTIVITIES (PARTLY) MECHANIZED WORK EXECUTION NOW BEING EXPLORED FOR BLOCK MASONRY / WALL MAKING ITEMS FACTORY MADE SHUTTERING / REINFORCEMENT FOR RCC WORK EXECUTION PLASTERING WORK PAINTING & FINISHING ACTIVITIES

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PERLCON – GIEMA SPRAY PLASTER SYSTEM – A WAY FORWARD TO MECHANIZED PLASTER WORK; PERLCON – GIEMA SPRAY PLASTER SYSTEM EFFECTIVELY ELIMINATES NEED FOR HIGH MANPOWER ENSURES MINIMUM MATERIAL HANDLING AT PROJECT SITE WITHOUT WASTAGE AND PILFERAGE MAXIMIZES SPEED WITH BETTER WORK CONSISTENCY AND HIGHER ACCURACY AT WORK PLACES ENHANCED WORK QUALITY, IRRESPECTIVE OF HIGHER ELEVATIONS, RESTRICTED WORK SPACES OFFERS TOTAL CONTROL OVER PROJECT EXECUTION TIME, ELIMINATING SEVERAL ACTIVITY CYCLES

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS USERS’ OBJECTIVE MECHANIZED MORTAR MIXING, HANDLING & SPRAYING OVER WALL / CEILING SURFACE GREATER CONTROL OVER SPRAYING RATE CONSISTENT MIXING PROCESS COMPACT, STURDY AND PORTABLE SYSTEM HIGHER RELIABILITY, EASY OPERATIONS PERLCON – GIEMA ADVANTAGE COMPACT, SAFER, SIMPLE DESIGN INDIGENEOUS MANUFACTURING IN-HOUSE TRAINING, TECHNICIANS COMPATIBLE PREMIX MORTAR SUPPLY DESIGN FOR MULTI-TASKING – CAN BE USED FOR GYPSUM PLASTER ALSO

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PERLCON – GIEMA SPRAY PLASTER SYSTEM : BLITZ TP 18 PROVEN GERMAN TECHNOLOGY – MADE AS PER GIEMA DESIGN UNDER LICESNCE UNIQUE COMPACT MACHINE FOR DRY MORTAR MIXING WITH WATER ON CONTINUOUS BASIS, SIMULTANEOUS SPARYING OVER WALL / CEILING SURFACES THROUGH NOZZLE, WITH HELP OF COMPRESSED AIR , UP TO 50 M LINEAR DISTANCE ALLOWS PERFECT CONTROL OVER WATER MIXING AND EASIER TO ACHIEVE LOWER PLASTER THICKNESS EASY TO HANDLE, OPERATE AND MAINTAIN DESIGNED TO ACHIEVE MAXIMUM OUTPUT WITH OPTIMUM MANPOWER REQUIREMENT IDEAL FOR LIGHT WEIGHT SPRAY PLASTER MORTARS BUT CAN BE USED WITH DRY MIX HEAVY / LIGHT WEIGHT MORTARS AS WELL AS GYPSUM PLASTER – BY CHANGE OVER OF FEW ACCESSORIES

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PERLCON – GIEMA SPRAY PLASTER SYSTEM : BLITZ TP 18 Discharge at Nozzle : Up to 30 Lit/Min Approx. 3.0 Cum/4 Hours (machine working at 42.5% Efficiency) Mixing Hopper : 40 Lit Capacity Electrical Connection : 3 Phase 400 V/50Hz (Ideal for Indian Conditions) Dimensions / Weight : 1400 mm L x 620 mm B x 1020 mm H , Weight – 114 Kg Basic Components : Mixer, Spray Pump, Water Pump, Water/AIR/GREEN Mortar Hose pipes, Spray Nozzle & Air Compressor Max Grain Size : Dry Mortar shall have maximum grain size 3.0 mm Supply Pressure/Reach : 40 Bar (Max), Maximum up to 30 m HEIGHT

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS BRIEF ON INSTALLATION AND OPERATIONS : BLITZ TP 18 Setting & Assembly: To assemble Spray Pump, Water Hose/Green Mortar Hose pipes, Electric supply, water connection free of entrapped air, air compressor setting, etc. complete Checks & Tests: Availability of Water at requisite pressure, Dry Premix Mortar, Clear work fronts, Water Supply Rate, clean Hose pipes, hose pipe connections, air pressure, etc. Manpower: 1 Machine Operator at Mixer Unit / 1 Nozzle Operator at Nozzle end, 2 unskilled workers for Dry Mortar feeding, 2 Masons for Plaster LEVELLING, surface finishing Tools/Spares: Std. Tool Kit, Hose Pipes as required, Masons’ Tools, Machine / Pipes Cleaning kit

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS MANPOWER / MATERIAL PER SHIFT OUTPUT PER SHIFT (PERLCON ICYPLAST) SYSTEM OPERATOR 1Nos Rs.1000/- MASON 3Nos Rs.2250/- HELPERS 3Nos Rs. 900/- UTILITIES/MAINT. L.S. Rs. 350/- TOTAL OERATING COST Rs.4500/- (M/c WORKING FOR 4 Hrs., WORKERS FOR 8 Hrs.) SPRAY NOZZLE OUTPUT = 3.00 CUM DRY MIX MORTAR/4 Hrs. = 1500 Kg 12-15 MM THICK PLASTER AREA COVERED PER DAY = 2000 Sq.Ft. AVERAGE SPRAY PLASTER APPLICATION COST = Rs. 2.25/Sq.Ft

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS OUTPUT PER SHIFT (HEAVY PLASTER) MANPOWER / MATERIAL PER SHIFT SYSTEM OPERATOR 1Nos Rs.1000/- MASON 3Nos Rs.2250/- HELPERS 3Nos Rs. 900/- UTILITIES/MAINT. L.S. Rs. 350/- TOTAL OERATING COST Rs.4500/- (M/c WORKING FOR 4 Hrs., WORKERS FOR 8 Hrs.) SPRAY NOZZLE OUTPUT 3.00 CUM DRY MIX MORTAR/4 Hrs. 4800 Kg 12-15 MM THICK PLASTER AREA COVERED PER DAY 2000 Sq.Ft AVERAGE SPRAY PLASTER APPLICATION COST Rs. 2.25/Sq.Ft

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS OPERATING VIABILITY FOR SPRAY PLASTER WITH BLITZ TP 18 System Capital Cost Rs. 6.50 Lac all inclusive at Site including of basic introduction at our works Output from System Approx. 2000 Sq.Ft/Day (i.e. 50,000 Sq.Ft./Month per Set, 6.00 Lac Sq.Ft/Year) Cost Benefits Saving in Plaster Application rate due to Mechanized operations with BLITZ TP 18 (Rs. 7.50 – Rs. 2.50 = Rs. 5.00 per Sq.Ft.) Monthly Saving = Rs. 2.50 Lac Pay-Back Period 3 Months with the most conservative considerations

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PICTORIAL INTRODUCTION OF BLITZ TP 18

PERLCON – GIEMA AUTOMATED PLASTERING SOLUTIONS PICTORIAL INTRODUCTION – SPRAY PLASTER APPLICATION