Georgia Tech February 4, 2003. Go Dawgs !!! “ Our Mission is to be the Reseller’s Preferred Source of Business Products and Services through Leadership.

Slides:



Advertisements
Similar presentations
Independent Demand Inventory Systems
Advertisements

Lawson Healthcare Solutions Optimization of Key Resources Forms a Foundation for Excellent Patient Care.
OptiShip ® Multi-carrier Shipping System. OptiShip ® customers save on average 13.6% of parcel shipping costs… OptiShip ® is a comprehensive system that.
Capacity Planning For Products and Services
WAREHOUSING MANAGEMENT
WAREHOUSING MANAGEMENT
Global Supply Chain Procurement and Distribution
Chapter 21 channels of distribution Section 21.1 Distribution
How is the internet used? How can I satisfy customers?
© Paradigm Publishing Inc Chapter 10 Information Systems.
RETAILING MANAGEMENT RETAILING MANAGEMENT 5th Edition.
Michael R. Solomon Greg W. Marshall Elnora W. Stuart
Logistics & Channel Management
Strategic Decisions (Part II)
Logistic Management Warehousing
Chapter 24 stock handling and inventory control Section 24.1
Distribution Chapters
MANAGEMENT ACCOUNTING
Chapter 7 Demand Management Learning Objectives After reading this chapter, you should be able to do the following: Understand the critical importance.
S.P. Richards Project Presentation Rick Weeks – Director, Operational Excellence S.P. Richards Company Amy Severance – Manager, Supply Chain Applications.
Mia Delić, MA Course: Procurement Management Summer Semester 2013 University of Zagreb PROCUREMENT MANAGEMENT.
Supply Chain Management
Global Manufacturing and Materials Management
Elements of Channel Design: Logistics Distribution Channel Strategy The Sara Lee Case E-266 February 2000.
Supply Chain Logistics Management
Distribution Strategies
Chapter 4 Marketing.
Cross-Docking Distribution Center (DC)
Physical Distribution & Logistics
Marketing Channels.
Power Series: Fulfillment Strategies Dan Kremers 4 Walls Solutions.
Supply Chain Management Common Learning Block I Copyright © 2015 McGraw-Hill Education. All rights reserved. No reproduction or distribution without the.
IntelliTrack ® WMS An Overview and Approach Powerful, Full Featured, Affordable.
Management Information System for Gloria Garza, Tracy Li, Wesley Thomas, Brianna Vela, Destiny Zavala.
Logistics Information Management, 14, 1/2, 2001, Nabisco: A Case Study Nabiskua Company Founded in 1991, is a supermarket for all the requirements.
Channel Management / Distribution
OMSAN LOJİSTİK. Vendor Managed Inventory (VMI) Inventory Planning and Management Latin America Logistics Center Logistics Management Series -
SUPPLY CHAIN MANAGEMENT. PARTICIPANTS INTRODUCTION SUPPLY CHAIN MANAGEMENT.
Inventory/Purchasing Questions
SUPPLY CHAIN MANAGEMENT. PARTICIPANTS INTRODUCTION SUPPLY CHAIN MANAGEMENT.
Introduction to Business 3e 13 Part V: Marketing Copyright © 2004 South-Western. All rights reserved. Distributing Products.
A Case Study: BuyPC.com Developed by Jim Morton; UPS Professional Services David Simchi-Levi; MIT Michael Watson; LogicTools, Inc. See also BuyPC.pdf.
Logistics McGraw-Hill/Irwin
Information Systems for Competitive Advantage Source: Management Information System, 10 edition Raymond McLeod & George Schell.
MGT-519 STRATEGIC MARKETING AAMER SIDDIQI 1. LECTURE 22 2.
The Whys and Ways of IT Distribution Steve Raymund Chairman Emeritus Global Technology Distribution Council and Chairman and CEO Tech Data Corporation.
Inventory Management and Risk Pooling (1)
OMSAN LOJİSTİK. Reception and Inspection Processes Procurement and Supplier Relationship Management Latin America Logistics Center Logistics Management.
Department of Marketing & Decision Sciences Part 5 – Distribution Wholesaling and Physical Distribution.
Network of Suppliers warehouses, operations, warehouses, distribution centers, retail outlets, and customers. Supply Chain.
DEMAND MANAGEMENT.
Advertising and Sales Promotion ©2013 Cengage Learning. All Rights Reserved. Chapter 5.
Product Merchandising Strategies
Introduction to Supply Chain Management Designing & Managing the Supply Chain Chapter 1 Byung-Hyun Ha
2-1 Logistics/Supply Chain Strategy and Planning Chapter 2 “If you don’t know where you want to go, any path will do.” CR (2004) Prentice Hall, Inc.
© 2003 McGraw-Hill Companies, Inc., McGraw-Hill/Irwin INTEGRATING SUPPLY CHAIN AND LOGISTICS MANAGEMENT 16 C HAPTER.
Managing Retailing, Whole Saling and Market Logistic
Unit 7 Distribution Chapter 21 Channels of Distribution Chapter 22 Physical Distribution Chapter 23 Purchasing Chapter 24 Stock Handling and Inventory.
Frings: Fashion From Concept to Consumer, 9 th ed. © 2008 Pearson Education, Upper Saddle River, NJ All Rights Reserved.
Chapter 7 DEMAND MANAGEMENT MANAGING SUPPLY CHAINS A LOGISTICS APPROACH 9e COYLE | LANGLEY | NOVACK | GIBSON ©2013 Cengage Learning. All Rights Reserved.
Channels of Distribution Unit 2, Lesson 3 Copyright © Texas Education Agency, All rights reserved.
Georgia Tech January 27, “ Our Mission is to be the Reseller’s Preferred Source of Business Products and Services through Leadership in Operational.
Homework 1- Gateway.
4.08 CHANNEL MANAGEMENT & ITS ROLE IN MARKETING
Supply Chain Management
UNIT –V SUPPLY CHAIN MANAGEMENT
5th Edition.
Best Practices Consortium
Best Practices Consortium
Chapter 21 channels of distribution Section 21.1 Distribution
Presentation transcript:

Georgia Tech February 4, 2003

Go Dawgs !!!

“ Our Mission is to be the Reseller’s Preferred Source of Business Products and Services through Leadership in Operational Excellence, Customer Support, and Integrity”

S.P.Richards Sales Results  2001$1,379,859, %  2000$1,336,500, %  1999$1,218,367, %  1998$1,122,000, %  1997$1,081,000, %  1996$1,035,000, %  1995$ 948,000, %

S.P.Richards History  Established in 1848  Over 150 years of experience in the Office Products Industry  Oldest continuously operating business in Atlanta, Georgia  Purchased by Genuine Parts Company in 1975

GPC Overview Sales Results ,261,904,000 5,720,474,0006,005,245,000 6,614,032,000 7,981,687,0008,369,857,0008,220,668,000

 Automotive Parts Group ( NAPA )  Industrial Parts Group ( Motion Industries )  Office Products Group ( S.P.Richards Co. )  Electrical/Electronic Materials Group ( EIS )  Common to all divisions is expertise in warehousing and distribution GPC Overview 2001 Sales

 NAPA - Automotive Parts Group  Motion Industries - Industrial Parts Group  S.P.Richards - Office Products Group  EIS - Electrical/Electronic Materials Group GPC Overview 2001 Operating Profit

S. P. Richards Competitive Overview  National wholesaler - United Stationers  Regional wholesalers  Computer supplies wholesalers  Furniture wholesalers

How Our Customers Compete  Mega Dealers ( Office Depot, Corporate Express )  National scope ( National contracts )  Next day delivery  Purchasing control  Low price  Independent Reseller  High service  Next day ( or same day ) delivery  Internet Reseller  Ease of ordering  Quick delivery

How Our Customers Use Us  Items resellers don’t stock  The smaller the reseller, the fewer items they stock  Economic decision  Expand selection  Their catalog  Our catalog  Backup during transitions ( new catalogs )  Backup for temporary out-of-stocks  Can be huge volume  Impossible to forecast

How Our Customers Use Us  Business relationship with S. P. Richards and United  No such thing as a backorder  Missed order is lost business  Most orders are for pre-sold merchandise  End user order to our customer  Item they don’t have  Wrap & Label  Consumer packaging  To:End User  From:Office Depot  Approximately 77% of our orders

- Charlotte - Atlanta

Trends Favoring Wholesale Distribution  Inventory reduction  Traditional resellers  Stockless resellers  Total Fulfillment  E-commerce  “Pure Play” Internet resellers ( No“Bricks or Mortar” )  Resellers expanding beyond their geographic reach  Nationwide drop shipping  Niche specialists seeking to provide a complete business product offering

S.P.Richards Strengths  36 full stocking Distribution Centers  2 Furniture DC’s  3 Horizon USA ( Data Supplies ) DC’s  Broad inventory offering  22,336 catalogued items featured at every DC.  Over 30,000 total items in inventory  1% - 2% list price advantage over our major competitor  Best service  Fastest delivery  Highest service levels  Fewest errors  Lowest cost structure

S.P.Richards Competitive Advantage  Intense focus on our customers  Highly personalized service  Flexible - Do anything they need us to do to further their business  Physical delivery  Information Systems  Best customer relationships in the industry “Every customer is our only customer”

S.P.Richards Competitive Advantage “At S. P. Richards, We make money the old fashioned way”… Manually

Disclaimers  The information presented here represent the views of the presenter, not necessarily that of S. P. Richards Company  You can’t improve without looking at your weaknesses  “… it has been said that democracy is the worst form of Government except all those other forms that have been tried from time to time.” - Winston Churchill - Winston Churchill  S. P. Richards might look like a poor distributor, except in comparison to all the others. except in comparison to all the others.

* Excludes restructuring charge

Virtual Tour - Atlanta

S.P. Richards Logistics Challenges  Rapid Delivery  Business began as same day order picking, next day delivery  S. P. Richards moved the industry to “same night” deliveries 20 years ago  Everyone wanted the first AM delivery  Allowed resellers to deliver earlier to their customers  Deliver more rapidly than the competition  Unattended; key access  All customers have merchandise at the start of the next business day  Required reduced cycle times for S. P. Richards

S.P. Richards Logistics Challenges  Rapid Delivery  No pre-planning of orders  “Real-time”  Constantly adjusting  Difficult to plan quantity and timing of labor  Statistically based  Tuesday, Wednesday, Thursday are heaviest shipping days  Housekeeping Monday and Friday  Managing overtime a challenge  Adjust and stagger starting times as appropriate  Part time labor a huge plus where available  Continuous manual expediting  More flexible than systems driven prioritization

S.P. Richards Logistics Challenges  Rapid Delivery - Examples:  Corporate Express - Whippany, NJ  Shipped from:Moorestown, NJ  Order cutoff:6:30 PM  Truck departs:7:00 PM  Delivery:8:00 PM  Staples - Ontario, CA  Shipped from:Mira Loma,CA  Order cutoff:5:00 PM  Truck departs:5:45 PM  Delivery:6:00 PM

S.P. Richards Logistics Challenges  Rapid Delivery - Examples:  Lindy Office Products - Los Angeles, CA  Shipped from:Mira Loma,CA  Order cutoff:6:00 PM  Truck departs:8:00 PM  Delivery:9:00 PM  Independence - Cleveland, OH  Shipped from:Pittsburgh, PA  Order cutoff:6:00 PM  Truck departs:7:00 PM  Delivery:11:30 PM

S.P. Richards Logistics Challenges  Rapid Delivery  WMS Implications  Order prioritization is paramount  Multiple picking zones  Different travel times through system  Order completion needs to be prioritized, not order initiation  How do you maintain the same degree of responsiveness with an automated system that you had with a manual one?  Accuracy vs. Cycle time

S.P. Richards Logistics Challenges  Stockless Fulfillment  USA Express  EDI transmissions  70% of orders  Another 15% remotely entered by our customers  Real-time acknowledgement  Auto-routing by zip code  Out-of-stocks routed to alternate facilities  Wrap and Label  Order up until 3:00 PM, UPS shipment same day  Order tracking

S.P. Richards Logistics Challenges  Stockless Fulfillment  USA Express  Can ship to 96% of the US population next-day UPS ground  Still a small percentage of the overall business  All 36 Distribution Centers must be small package experts  Enforcing consistency a challenge  Premium on high order fill rate from one DC  Minimizes number of boxes  Consistent delivery times  Developed a system that allows customer to prioritize:  Quickest shipping  Fewest packages  Automated with the EDI transmission

S.P. Richards Logistics Challenges  Service Levels  Don’t get a second chance - order lost if out of stock  Demand often not statistical  “Random hits”  Different DC’s  Different items  Different times  Communications important  Learn more about customer’s business  Collaborative inventory management?

S.P. Richards Logistics Challenges “Forecasts are always wrong, and planners are always surprised” and planners are always surprised” - George Plossl

S.P. Richards Logistics Challenges  FIFO  LIFO  FISH

S.P. Richards Logistics Challenges  Service Levels  Developed SPRinter network  Same night service from other DC’s  Raises fill rates 1% to 2% to customers  Wrap and Label  Efficient merging for resellers  Creates extra box(es) for consumers

S.P. Richards Logistics Challenges  What I didn’t mention  Transportation  Most deliveries on our private fleet  Every stop every night

S.P. Richards Logistics Challenges  Learnings  World class is doing more than what your customer needs with excellence  It’s about process design and organization  Must eliminate work  Lower costs  Reduced cycle times  Automation where it helps meet ( or anticipate ) customer requirements

Your mission, should you choose to accept it…  Increase order picking efficiency in C and D zones  Reduce labor costs  Equal or better quality  Decrease number of multi-zone orders  Increased customer satisfaction  Reduce packaging costs  Reduce empty space (air) in the shelves  Increase efficiency of UPS orders  Improve full case/broken case picking (paper)  Capital investment that fits the business SPR Philadelphia

 Currently picking with carts  Every picker travels the whole zone each picking tour  Average tour consists of 50 order lines  Pick directly into final packaging  Except for customers who demand it, pack separate boxes in each zone  Multi-zone orders have to be sent downstairs on a conveyor and completed  Drastically increases order cycle time SPR Philadelphia

C Zone - Floor Level - Mostly 18” Shelving Checking/Packing Start / Finish * Conveyor From Upstairs (Unfinished) Finished UPS From Upstairs Conveyor From Upstairs (Finished)

D Zone - Mezzanine - Mostly 30” Shelving SPR Philadelphia

SPR Philadelphia - Data D Zone ( Small goods - Mostly 18” Shelving )  Picking aisles numbered as labeled  Bins A, C, E, Etc. to the left  Bins B, D, F, Etc. to the right  All bins 42” wide  Pallet positions in center open area and along right wall  Location ending with “B” denotes an item with reserve stock somewhere else  Bin location only denotes shelf, not position

C Zone - Mezzanine - Mostly 30” Shelving SPR Philadelphia Start / Finish *

C Zone - Mezzanine - Mostly 30” Shelving SPR Philadelphia

C Zone ( Light Bulk - 30” Shelving )  Picking aisles numbered as labeled  Bins 1, 3, 5, Etc. to the left  Bins 2, 4, 6 Etc. to the right  All bins 42” wide  Pallet positions in center open area, along with checking and packing  Location ending with “B” denotes an item with reserve stock somewhere else  Bin location only denotes the bin, not the shelf

SPR Philadelphia - Data

 Sales  Date, Item, Order #, Line #, UOM, Qty Ordered, Qty Shipped  Item  Item, Description, Status, Item Class, Vendor, Bin Location, Zone, Sales & Case UOM’s, Dimensions  Locations  Bin Location, Zone, Bin, Location Type, Reserve Location?  Zone Descriptions  Items Needing Dimension Information  Lists  Information on Atlanta stocking status

Limitations  Mezzanine supported by shelving uprights  COMPUTER SYSTEM doesn’t (today) support multiple locations for an item  Philadelphia not yet on WMS (PkMS)  Items stored by manufacturer  Items assigned different size spaces based upon normal volume on hand SPR Philadelphia

General Data Limitations  Selling UOM’s quantity per case missing in many cases  In many cases, case dimensions also missing  Provided vendor in item file  Provided S. P. Richards catalog  Provided Atlanta stocking information  Multiple SKU’s assigned to one location  Locations not to the item level SPR Philadelphia

* Excludes restructuring charge

Questions?