Abdulghafoor M. Abduljabbar Iraq Refinery2012 International Conference and Exhibition on Refinery Industries in Iraq April 17th-18th, 2012 presented by Abdulghafoor M. Abduljabbar North Refineries Company’s Director General Iraqi Ministry of Oil 4/8/2017

Actual situation of North Refineries Company(NRC) and our plan to meet world class refining standards 4/8/2017

Contents Introduction. North Refineries Company’s Process Units and Licensors. North Refineries Company’s Organization Structure. North Refineries Company’s new projects. Future major refineries in Iraq. Our aims. 4/8/2017

North Refineries Company (NRC) North Refineries Company was established in 1982 and it is the largest refining company among the Iraqi Ministry of Oil companies with design capacity of 402000 BPSD. NRC employed over 8,873 employees. The company produces over 35 different type of product such as unleaded premium gasoline, illuminating kerosene, ATK, diesel, lube oil product, spindle oil, transformer oil, Asphalt, sulfur, LPG, RT … etc. 4/8/2017

North Refineries Company consist of the following refineries and facilities; 1- 310,000 BPSD Baiji Refining Capacity. A- Salahuddin (1) Refinery with 70000 BPSD Refining Capacity. B-North Refinery with 150000 BPSD Refining Capacity With 20000 BPSD small Two Units. C- Salahuddin (2) Refinery with 70000 BPSD Refining Capacity. 2- New Isomerization Unit / 20,000 BPSD, in operation since July, 2011. 3- Lube Plant (two trains): 125000 Ton of different lube stocks per train. 4- Packaging and Loading Arms facilities. 4/8/2017

5. Exterior Refineries: A 5. Exterior Refineries: A. Kirkuk Refinery with 30,000 BPSD Refining Capacity. B. Siynia Refinery with 30,000 BPSD Refining Capacity. Two units in operation and one unit under construction. C. Kisik Refinery with 20,000 BPSD Refining Capacity. One unit in operation and second under construction. D. Qaiyarah Refinery with 34,000 BPSD Refining Capacity. Needs to extend Crude Pipe line from the Strategic Line about 60 Km. E. Hadithah Refinery with 16,000 BPSD Refining Capacity. F. Aljazirah Refinery with 20,000 BPSD P28 Refining Capacity. Planned to be re-engineering and reinstalling inside NRC. 6. Future Projects: i. New Kirkuk Refinery with capacity of 150,000 BPSD. ii. New FCC unit with capacity of 55,000 BPSD. 4/8/2017

1- Salahuddin Refinery 1 Process Units and Summery No. Unit Name Design Capacity Licensor 01 Atmospheric Distillation 70,000 BPSD SNAM 02 Light Distillate HDS 29,000 BPSD 03 Light Gas Oil 12,000 BPSD 04 Reformer 8,000 BPSD 05 LPG 540 Ton/Day 06 Sulpher 51 Ton/Day 1982 was the year of operation. EPC has been done by Technoexport. The refinery operate 90% of its design capacity. 2000 M3/Day of black oil is being injected back to the crude oil. Because of the long operation life, sanctions, and wars most of the units need rehabilitation. 4/8/2017

2- North Refinery Process Units Unit No. Abbrev. Service Design Capacity Licensor 01 ADU Atmospheric Distillation 150,000 BPSD SNAM 02 VFU Vacuum Flashing 65,000 BPSD 03 NHT Naphtha Hydrotreating 41,000 BPSD UOP 04 KHT Kerosene Hydrotreating 28,000 BPSD 05 GHT L.G.O. Hydrotreating 31,000 BPSD 06 CRU Catalytic Reforming 22,000 BPSD 07 VHC Vacuum Gas Oil Hydrocracking 38,000 BPSD 08 HPU Hydrogen Production 71,860 Nm3/h KTI 09 GSU Gas Sweetening 32,600 Nm3/h 10 LPGR LPG Recovery 650 Ton/Day 11 SRU Sulfur Recovery 281 Ton/Day 12 SWS Sour Water Stripping 114 M3/h 14 CCR Reformer Catalyst Regeneration 454 Kg/h 56 LPGD LPG Dehydration C 3 2.9 Ton/h C 4 26.4 Ton/h CCEC 4/8/2017

North Refinery Summery; 1983 was the year of operation. EPC has been done by CHIYODA. The refinery operate 85% of its design capacity. 25,000 M3/Month of Naphtha is being injected back with the crude oil. Because of the long operation life, sanctions, vandalism, and wars most of the units need rehabilitation. 4/8/2017

3- Salahuddin Refinery 2 Process Units and Summery No. Unit Name Design Capacity Licensor 01 Atmospheric Distillation 70,000 BPSD SNAM 02 Light Distillate HDS 29,000 BPSD 03 Light Gas Oil 12,000 BPSD 04 Reformer 16,500 BPSD 05 Isomerization 20,000 BPSD 1984 was the year of operation. EPC has been done by Technoexport and TPL. The refinery operate 85% of its design capacity. 2000 M3/Day of black oil is being injected back to the crude oil. Because of the long operation life, sanctions, and wars most of the units need rehabilitation. 4/8/2017

4- Exterior Refineries Process Units and Summery No. Refinery Unit Name Design Capacity Licensor 01 Kirkuk 1973 Year of Operation Atmospheric Distillation unit 1 Atmospheric Distillation unit 2 10,000 BPSD Howbacker 02 Siynia 1978 Year of Operation 03 Kisik 1982 Year of Operation Atmospheric Distillation unit 20,000 BPSD 04 Qaiyarah 1955-1983 Year of Operation A- Asphalt unit 1 Asphalt unit 2 Asphalt unit 3 Asphalt unit 4 B- Atmospheric Distillation unit 1 Atmospheric Distillation unit 2 2,000 BPSD 4,000 BPSD Lummus Ingeco 4/8/2017

Exterior Refineries Process Units and Summery No. Refinery Unit Name Design Capacity Licensor 05 Hadithah 1951 Year of Operation Atmospheric Distillation unit 1 Atmospheric Distillation unit 2 6,000 BPSD 10,000 BPSD FosterWeeler Howbacker 06 Aljazirah 1984 Year of Operation Atmospheric Distillation unit 2,000 BPSD Ingeco 4/8/2017

Iraqi Refineries Location 4/8/2017

North Refineries Company’s Organization Structure 4/8/2017

North Refinery in respect of implementing FCC (Fluid Catalytic Cracking) unit 55,000 BPSD of capacity for conversion fuel oil to light products especially of fuel oil up to 30% of the total production volume. Feasibility Study has been done by JICA. FEED and Licensor Selection will be done by JICA too. Six new boilers- 400 Ton/Hr Capacity, under Construction, Two of them will be to start up Jun 2012. New power generation plant/ 85 MW, contracted and site preparation. plan to be completed April 2013 Reconstruction of 54 Storage Tanks. 90% has been done & will be complet befor July 2012 New LPG Unit/ 400 Ton/day. Contracted will be start up Nov.2013. Upgrading of Waste Water Treatment System. New R.O. unit in Operation since 1/1/2010. NRC has a number of projects which will contribute to the development of the North Refineries Company as follow:- 4/8/2017

Upgrading Existing Hydrogen production with KTI (TKT)company. New Can production line. Contracted with a Germany Company. Sulphur-Pelletisation unit. Received at site and under installing. Upgrading North Refinery’s Control System by Honeywell with DCS system. De-bottlenecking and Improving the performance of North Refinery, by Choyoda & UOP. SAL. 1 Refinery & SAL. 2 Refinery, under discussion with Chemo project. 4/8/2017

Future Major Refineries in Iraq New Kirkuk Refinery in Kirkuk City ( North of Iraq) 150,000 BPSD Refining Capacity FEED will be over by jun2012 Maissan Refinery in Maissan City ( South of Iraq)150,000 BPSD Refining Capacity. Karbala Refinery in Karbala City ( South of Iraq) 200,000 BPSD Refining Capacity. Has been awarded to Italian company for investment. Nasiriya Refinery in Nasiriya City ( South of Iraq) 300,000 BPSD Refining Capacity. 4/8/2017

Achieved about 97 % FEED by Shaw Energy and Chemicals Limited/ UK New Kirkuk Refinery Process Unit’s Licensors for New Kirkuk Refinery Capacity of 150,000 BPSD Achieved about 97 % FEED by Shaw Energy and Chemicals Limited/ UK No Licensor Process Unit 1- SGSI Kerosene Hydrotreating Technology 2- Light Gas Oil Hydrodesulphurisation Technology 3- VGO Hydro-Cracking 4- HALDOR TOPSOE Hydrogen Production Unit 5- POERNER Blown Asphalt 6- UOP Fluid Catalytic Cracking Unit FCC 7- Naptha Hydrodesulphurisation 8- NC4 Isomerisation Unit 9- Continuous Catalytic Reformer CCR 10- C5/C6 Isomerisation Unit 11- MERICHEM Saturated Gas Plant LPG Treatment 12- Unsaturated Gas Plant LPG Treatment 13- DUPONT-STRATCO C3/C4 Alkylation 14- LURGI Sulfur Recovery and Tail Gas 15- Shaw Energy and Chemicals Atmospheric Distillation 16- Vacuum Distillation 4/8/2017

Thank you for your attention NRC’s Aims Our primary goal is to:-   Optimizing production Quantity  Improving products quality. Improving efficiency. a- Replacing North Refinery’s Control System with DCS system. b- Upgrading Sal. 1, Sal. 2, and N.R. refinery. c- Replacing old pumps and compressor with new ones. d- Replacing old Furnace's tubs with new ones.   e- Replacing old North Refinery’s boilers with new ones. Enhancing safety and security. Reducing downtime. Be green with the environment. Rehabilitation North Refinery’s Waste Water Treatments to improve water quality that is been discharged to the river. Thank you for your attention 4/8/2017