Open file: Check Holder.mcxCheckHolder. What does Checkholder do?  Calculate the require tool length for an operation.  Find any interferences that.

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Presentation transcript:

Open file: Check Holder.mcxCheckHolder

What does Checkholder do?  Calculate the require tool length for an operation.  Find any interferences that the toolholder will have with the part  Generate additional tools and operations for deeper area’s that the original tool couldn’t reach.  Example: If the tool length is 1 inch, and the required length is 1 ½ inches then a 1 ¼ and a 1 ½ tools are created along with an separate operation for each tool.CheckHolder

CheckHolder #1 – To find the required tool length for the toolpath ?

Select the operation that you want to check. Only one operation can be checked at a time.CheckHolder

Hit “Alt-C” to bring up the C-hook list and select CheckHolder.dllCheckHolder

CheckHolder Go into “Preferences”

CheckHolder Select “Single tool” The “Single tool” setting is for calculating the required tool length of the tool to reach the programmed toolpath.

CheckHolder The “Multiple tools” is used for creating additional operations with addition tools. Each tool will be “.250 “ longer than the previous tool until the entire toolpath can be reached

CheckHolder Hit the “Perform Test” button to calculate the required tool length

CheckHolder CheckHolder will create a dummy parallel toolpath during the calculation process Original toolpath Dummy toolpath

CheckHolder The “Minimum tool length” is 4.247

CheckHolder #2 Toolholder interference check Hit the “Holder” button

CheckHolder The holder diameter is taken from the “holder dia” on the “Define Tool” dialog. Note: HST toolpaths aren’t support at this time.

CheckHolder Hit the “Plot safe motion” to see the area’s of the toolpath that don’t have any toolholder interferences.

CheckHolder

CheckHolder Hit the “Plot unreachable motion” to see the area’s of the toolpath that the tool can’t reach.

CheckHolder

CheckHolder Go into the “Modify source operations”

CheckHolder There are four options Select “Add manual entry”

CheckHolder The “Add manual entry” grabs the settings from the Preferences\Manual entry section Prefix is the text output before the required tool length Suffix is the text output before the required tool length Note: The prefix and Suffix text will be kept as a default

CheckHolder

CheckHolder Prefix Suffix The required tool length is outputted automatically The manual entry operation is created and put before the selected operation.

CheckHolder Posted NC file

CheckHolder Setup Sheet The setup sheet “overall Length” wasn’t updated since the NCI file wasn’t modified

CheckHolder Select “Change tool length” in NCI and lock operation”

CheckHolder A warning message will come up The operation will be modified and locked

CheckHolder Setup Sheet Modified NCI from the CheckHolder C-hook

CheckHolder Select “Create a new tool for source operation”

CheckHolder A warning message will come up A new tool is created Note: There is a bug in X2 where the graphics of the tool number isn’t being updated.

CheckHolder Select “Modify tool”

CheckHolder A warning message will come up The tool will be modified for all operations that use it.

CheckHolder #3 Creating Multiple Tools and Operations Go into preferences and select “Multiple tools” and set an increment tool length distance.

CheckHolder Creating Multiple Tools and Operations Select the “Use minimum test tool length” and choose a starting tool length. Note: Must hit reset if the minimum tool length is changed

CheckHolder Creating Multiple Tools and Operations Checkholder generated 4 tools to complete the toolpath..

CheckHolder Creating Multiple Tools and Operations Going into the “Select” will give a list of the tools that were created and their lengths Note: Operations can be deleted from here or add additional tools.

CheckHolder Creating Multiple Tools and Operations To add a tool length, select a tool and hit “Insert new” and a new tool length will be added. New Tool

CheckHolder Creating Multiple Tools and Operations Hit “Create” to generate the 3 operations

CheckHolder Creating Multiple Tools and Operations The operation will be ghosted so it won’t be posted and 3 “Check Holder” operations are created

CheckHolder Creating Multiple Tools and Operations Operation #3 (second depth cut) Front View 2 nd Cut

CheckHolder Creating Multiple Tools and Operations Operation #4 (third depth cut) Front View 3rd Cut

Summary  Calculates the require tool length for an operation.  Find any interferences that the toolholder will have with the part  Break an operation into multiple operations by depth  Create additional tool or modify current tool length for deeper area’s that the original tool couldn’t reach.CheckHolder