Quality Laboratory Results Presenting: Kristen Durie Chemistry Quality Assurance Officer New York State Food Laboratory.

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Presentation transcript:

Quality Laboratory Results Presenting: Kristen Durie Chemistry Quality Assurance Officer New York State Food Laboratory

Located in Albany, New York

Food Laboratory Background: Year# SamplesTotal # Recalls Class 1Class IIClass III , Imported 176 Imported 19 Imported 10 Domestic 61 Domestic 9 Domestic , Imported 161 Imported 24 Imported 12 Domestic 51 Domestic 10 Domestic 2014 (to date) 7, Imported 40 Imported 12 Imported 3 Domestic 14 Domestic 4 Domestic

How is our Quality Ensured?

Management System:  ISO Accredited  Document Control  Methods  All Methods are revision controlled and distributed  Work Instructions  Revision controlled and distributed  Written in addition to and to enhance methods  Forms  Revision controlled and made available at all times to analysts

Management System:  Control of Records  Records include but are not limited to:  Bench Worksheets  Instrument Data  Worksheets  Personal Laboratory Notebooks  Databases  Sample information

Management System:  Internal Audits  Each member of the Quality Assurance Unit (QAU) receives training to become an auditor  Each General Lab Procedure, SOP (Instrument and Method), Standard Instruction and Corrective action are audited on a 2 year cycle.  By auditing each of the above the QAU have an opportunity to ensure that the method is current and being followed correctly.  External Audits  Every 2 years A2LA audits the laboratory

Management System:  Corrective Actions  Audits  Proficiency test failures  Control chart data

Management System:  Equipment  All fridges, freezers, autoclaves, incubators, and ovens are around the clock monitored using a temperature monitoring program Tempsys by Checkpoint  All instruments are maintained in house with regular maintenance as well as a scheduled preventative maintenance performed by the manufacturer  All pipettes are calibrated every 6 months using an Artel System  Every critical balance is internally calibrated every day and documented by Lab X software

Microbiology:  Every run has a media blank, a positive and negative control prepped and analyzed with the samples  Participates in ~7 proficiency tests a year (Listeria, L.mono, Salmonella, Campylobacter, Staph, and E.coli)  Proficiency tests are broken up between analysts. Each analyst will perform a different part of the analysis per PT.  All food testing samples are done in duplicate

Microbiology:  Training  Micro analysts are sent to outside training when relevant. Most recently a bench microbiologist attended PFGE training and the food microbiology supervisor attended a FERN training covering Anthrax and Plague  In-house training  Training Check lists are used  Control run is performed  Passing proficiency test results

Microbiology: Method Validation  Validate 3 Campylobacter species detection on the BAX (PCR Detector)  Four 25 mL milk samples were set up using the same milk sample.  One was blank matrix, and the other 3 were inoculated with a different Campylobacter control at a reasonable challenge level.  Samples will be enriched and incubated as per MICRO-MTH- 321, including standard cultural controls.  Samples will be extracted and run on the BAX, and plated to demonstrate recoverability.

Pesticide Data Program (PDP):  Completion of 1 proficiency test per year  With every run there are: (USDA Mandated)  Process Controls (Surrogate)  Matrix Blanks  Reagent Blanks  Fortification Samples  Above and beyond the USDA Mandates:  Spike with all compounds (~200) with each sample set (<25 samples)  Full set of Calibration Standards

Pesticide Data Program (PDP):  PDP analysts are sent to outside training when relevant. Most recently a number of PDP analysts were sent to PittCon to attend chromatography and mass spectroscopy courses.  In-house training  Training Check lists are used  Training is done concurrently with sample preparation  Passing proficiency test results

Chemistry:  Similar to PDP  Reagent Blanks  Matrix Blanks  Fortification Samples  Standard Curve is generated for all quantitative analyses  Standards purchased from a Guide 34 Accredited Establishment (when possible)  Participate in ~40 proficiency tests a year  Chemistry Specific Quality Measures  Reference Materials (when possible)  Quality Control (QC) Samples (when possible)  When a QC or reference material not available a duplicate analysis is done

Chemistry Training:  Chemists are sent to outside training when relevant. Most recently a number of Chemists were sent to PittCon to attend chromatography and mass spectroscopy courses.  Training is periodically brought in house for Chemists as well. The most recent training was provided by the Waters Corporation.  In-house training  Training Check lists are used  Training is done concurrently with sample preparation  Passing proficiency test results

Chemistry and PDP Method Validation:  Amantadine in Chicken Jerky Dog Treats  Infant Formula Commodity Validation

In Closing:  Management System  Training  System Checks

Thank you