Arcs G2 = CW arc G3 = CCW arc Parameters: X,Z = end point of arc I,K = distance to center point of arc from start (I is in radius units, not diameter units)

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Presentation transcript:

Arcs G2 = CW arc G3 = CCW arc Parameters: X,Z = end point of arc I,K = distance to center point of arc from start (I is in radius units, not diameter units) F = feedrate

Convex Arc Example G0 X0.0 Z19.0 (START POINT) G3 X38.0 Z0.0 I0.0 K-19.0 F0.1 (CCW)

Convex Arc Example G00 T0202 (15DEG DIAMOND TOOL, TOOL 2) G50 S2000 (CLAMP SPEED AT 2000) G96 S#502 (CONST SURF SPEED) G99 (FEED PER REV) G00 X[# ] Z[# ] (GET CLOSE) M03 (SPINDLE ON) G00 X[#500] Z20.0 (INITIAL POINT FOR ROUGHING) M08 (TURN ON COOLANT) G71 U2.0 R0.75 (2MM DOC, 0.75MM RETRACT) G71 P100 Q110 U0.5 W0.25 F#503 N100 G00 X0.0 Z19.0 (ENTRANCE POINT) G03 X38.0 Z0.0 I0.0 K-19.0 F#504 G01 X38.0 Z-3.2 N110 G00 X[# ] (EXIT) G00 X[# ] Z[# ] (GET CLOSE) G00 X[#500] Z20.0 (INITIAL POINT FOR FINISHING) G70 P100 Q110 F#504 (FINISH PASS) G00 X[# ] (BACK OFF) M09 M05 G28 U0 W0

Concave Arc Example - Drill center hole - Use boring tool to rough and finish cavity G0 X0.0 Z15.0 G2 X30.0 Z10.0 I0.0 K25.0 F0.2

Threading Cycle Threading requires multiple passes in perfect synchronization to reach final thread depth. Must make sure you are in constant spindle speed mode, not constant surface speed!

Computing Thread Parameters Overall thread height –H = Pitch*(0.5 / tan 30deg) = *Pitch –Ext thread depth = (17/24)*H = *Pitch –Int thread depth = (5/8)*H = *Pitch

Threading - G76

G76 Pffppaa Qddd Rfff (first line of G76)‏ –ff = # of finish passes (01-99)‏ –pp = # revolutions for gradual pull-out ( =00-99)‏ –aa = angle (60 degrees for us)‏ –ddd = last depth of cut (min.cutting depth) (positive radial value, no decimal point – microns)‏ –fff = finish allowance (mm, dec.point allowed)‏

Threading - G76 G76 Xxx Zzz Ppp Qqq Fff (2nd line)‏ –xx = last thread pass diameter –zz = Z endpoint of thread –pp = height of thread (pos.radial value, microns)‏ –qq = 1st threading pass depth (max.cutting depth, pos.radial value, microns)‏ –ff = feedrate (same as thread lead)‏

Threading - G76 Example: M24x2 external thread –G00 X Z[# ] –G76 P Q005 R0.0 –G76 X24.43 Z[# ] P1360 Q0544 F2.0

Multistart Threading Example: M24x2 three start external thread –#1=2.0 (PITCH - MM)‏ –#2=0.5/TAN[30.0] * #1 (H)‏ –#3=#2 * 17.0/24.0 (THREAD DEPTH)‏ –#4=3 (NUMBER OF STARTS)‏ –#5=0 (START NUMBER)‏ –G00 X32.0 Z[# * #1 * #4] (START 3X LEAD AWAY)‏ –WHILE [#5 LT #4] DO 1 – G00 X Z[#501 + #1 * #5 + 3 * #1 * #4] – G76 P Q005 R0.0 – G76 X23.39 Z[# ] P[FIX[#3*1000]] Q0544 F[#1*#4] – #5 = #5 + 1 –END 1