::Manual of Construction::

MENU OF THE MANUAL 03 Cutting the panels 07 Straight duct 08 Elbow 10 End cap 01 Bases of the system 04 Type of strips 05 Cross joints fit 06 Longitudinal joints 09 Reduction or transition 11 Wye: dynamic derivation 12 Tee branch: static derivation 13 Plenum 14 Offset 19 Outdoor duct 20 Unit conections 15 Square elbow with turning vanes 16 Reinforcements 17 Access door 18 Hangers and supports 21 Installation of dampers & V.C.D. 22 Grilles, diffusers and flexible duct 02 Tools ::CHAPTER CONTENT::

Size of the panels: 3.000x1.200x20mm or 4.000x1.200x20mm 1º 4.000mm THE BASES OF THE SYSTEM

Cut of the longitudinal strips at 45º 2º 4.000mm THE BASES OF THE SYSTEM

Ducts assembled with four separate faces. 3º 4.000mm THE BASES OF THE SYSTEM

Lengthwise glued, Aluminium tape in trhe external longitudinals angles, Silicone in the longitudinal internal angles. Glue Aluminium tape Silicone THE BASES OF THE SYSTEM

Construction Assembling Easy to build Practical Standard Readiness Cost control International Standards Respectful Ex stock Available with distributor With the norms With the environment Own workers DID Competitive mm Economical ADVANTAGES OF THE SYSTEM

45º Left45º Right Module only 1th. cut Remove the Module Code: TM0090VV Application No. 1: Single Cut 45º “V” SHAPE CUTTER

Double Cut Code: TM0090VV Application No. 2: Double Cut 90º 2 Double Cut 3 Single Cut 1 Double Cut 4 5 “V” SHAPE CUTTER

45º Right Code: TM0045RT ::45º RIGHT JACK PLANE:: 45º RIGHT JACK PLANE

45º Straight Code: TM0090ST ::90º STRAIGHT JACK PLANE:: 90º STRAUGHT JACK PLANE

45º Left Code: TM0045LT 45º LEFT JACK PLANE

4.000mm CUT OF THE PANELS

4.000mm CUT OF THE PANELS

Module 1th. cut ::CUT OF THE PANELS:: CUT OF THE PANELS

45ºLeft 45ºRight 1 To build ducts with section =<1.200mm ::STRIP NORMAL :: STRIP NORMAL

2 45º Right To build ducts with section >1.200mm STRIP SPECIAL

90º Straight 45º Right 3 To build elbows, wye and special shares. Fixed meassure: 300mm Plenums 300 mm SPECIAL STRIP

Glue Air Flow Figure 1 CROSS JOINTS: MALE & FEMALE FIT

Air Flow Aluminium tape Figure 2 CROSS JOINTS: MALE & FEMALE FIT

Female Internal faces of the four strips CROSS JOINTS: MALE & FEMALE FIT

Male Four sides of the external duct CROSS JOINTS: MALE & FEMALE FIT

Figure 1 Aluminium tape Glue LONGUITUDINAL JOINTS

Figure 2 Silicone Aluminium tape LONGUITUDINAL JOINTS

Select the four sides and to make the female before gluing mm STRAIGHT DUCT

Glue Glue all the sides cut at 45º 2 STRAIGHT DUCT

Unite the four sides with aluminum tape for the exterior. Level Aluminium tape External face 3 STRAIGHT DUCT

Rotate the duct in position with the interior face up. Interior face 4 STRAIGHT DUCT

PRÁCTICA: Construcción Close the first side in position 90º vertical. 1 5 STRAIGHT DUCT

2 Also close the second side in position 90º vertical. 6 STRAIGHT DUCT

3 Close the third side. 7 STRAIGHT DUCT

Pressing Pressing the closing joint with the help of a piece of PVC pipe. 8 STRAIGHT DUCT

Aluminium tape Place the aluminum tape in the closing angle and the silicone. 9 Silicone inside STRAIGHT DUCT

Draw the template of the cover bottom and cut toward “EXTERNAL”. W+350mm W+200mm Cover bottomCover top 1 Aluminium tape ELBOW

Copy the template and to cut on the contrary: toward the “INTERIOR”. Cover bottom Cover top 2 ELBOW

Exterior face Interior face 50mm 20mm BENT OF THE PANELS

Possibility to bend with different forms. BENT OF THE PANELS

Cut the walls and make the female before of to glue. 3 ELBOW

Glue 4 Glue all the sides cut at 45º ELBOW

Paste the covers on the external wall. 5 ELBOW

Rotate the piece slowly on the external wall... 6 ELBOW

...until the end. 7 ELBOW

Paste the internal wall beginning with the same place. 8 ELBOW

To press, to tape, to clip and to make the male. Pressing Aluminium tape 9 Silicone inside ELBOW

Select the four sides, draw and to cut the reduction. 1: mm REDUCTION

To make the female before gluing. 2 REDUCTION

Glue 3 Glue all the sides cut at 45º REDUCTION

Level Aluminium tape 4 External face Unite the four sides with aluminum tape for the exterior. REDUCTION

Interior face 5 Rotate the duct in position with the interior face up. REDUCTION

1 6 Close the first side in position 90º vertical. REDUCTION

2 7 Close the second side in position 90º vertical. REDUCTION

8 3 Close the third side. REDUCTION

Finish with the part of the reduction. 9 4 REDUCTION

10 Pressing the closing joint with the PVC pipe. Pressing REDUCTION

Aluminium tape 11 Silicone inside Place the aluminum tape in the closing angle and the silicone. REDUCTION

Cut at 45º in the end for lodging of the end cap mm END CAP

Glue Glue all the sides with cut at 45º 2 END CAP

Unite the four sides with aluminum tape for the exterior. Level Aluminium tape 3 External face END CAP

Interior face 4 Rotate the duct in position with the interior face up. END CAP

Paste the Cover in position on the base. 5 End cap END CAP

1 6 Close the first side in position 90º vertical. END CAP

2 7 Also close the second side in position 90º vertical. END CAP

8 3 Close the third side and pressing the closing joint with the PVC pipe. Pressing END CAP

Aluminium tape 9 Silicone inside Place the aluminum tape in the closing angle and the silicone. END CAP

1 Cover bottomCover top Radius 150mm 1:7 W+200mm 4.000mm Aluminium tape Draw the template of the cover bottom and cut toward “EXTERNAL”. WYE

2 Cover top Cover bottom 4.000mm Copy the template and to cut on the contrary: toward the “INTERIOR”. WYE

3 =4.000mm Cut the walls and make the female before of to glue. WYE

Detail of the internal deflector. 4 Aluminium tape Bent WYE

5 Glue Glue all the sides cut at 45º WYE

6 Aluminium tape Exterior face Unite the four sides with aluminum tape for the exterior. WYE

7 Interior face Rotate the duct in position with the interior face up. WYE

Place the wall of the deflector. 9 Internal deflector 3 WYE

Close the piece follow the order WYE

Adapt the internal deflector in the correct position. 10 Position internal deflector Internal deflector 4 WYE

Place the external wall of the elbow part WYE

Finish off of the internal deflector. 12 Triangle clips panel Glue Aluminium tape WYE

13 Place the internal wall of the elbow part. 6 WYE

14 Aluminium tape Pressing Silicone inside To press, to tape, to clip and to make the male. WYE

Samples of application: wye of “SHORT ENTRANCE” (1) 4.000mm WYE

4.000mm Samples of application: wye of “LONG ENTRANCE” (1) WYE

4.000mm Samples of application: wye of “LONG ENTRANCE” (2) WYE

1 Mark, to cut the hole +20mm and to glue. H+20mm W+20mm Glue ±300mm Male fit TEE BRANCH

Insert in the hole, press and put silicone outside. Silicone 2 Pressing TEE BRANCH

Take an “STRIP SPECIAL”,cut the four faces plus the end cap. W+400mm H+400mm W+400mm H+400mm Tapa 300mm 1 PLENUM FOR GRILLES & DIFFUSERS

With the tool “BASE” cut 45º Tapa 2 End cap Four sides PLENUM FOR GRILLES & DIFFUSERS

3 Glue End cap Glue all the sides cut at 45º PLENUM FOR GRILLES & DIFFUSERS

End cap 4 Aluminium tape Exterior face Unite the four sides with aluminum tape for the exterior. PLENUM FOR GRILLES & DIFFUSERS

5 Interior face End cap Rotate the duct in position with the interior face up. PLENUM FOR GRILLES & DIFFUSERS

6 End cap Paste the end cap in position on the base. PLENUM FOR GRILLES & DIFFUSERS

7 End cap 1 Close the first side in position 90º vertical. PLENUM FOR GRILLES & DIFFUSERS

8 2 Close the second side in position 90º vertical. PLENUM FOR GRILLES & DIFFUSERS

9 3 Close the third side in position 90º vertical and press. PLENUM FOR GRILLES & DIFFUSERS

10 Put the aluminium tape and the silicone inside. Aluminium tape Silicone inside PLENUM FOR GRILLES & DIFFUSERS

Frame of grill Flexible duct Grill Plenum grill Plenum diffuser PLENUM FOR GRILLES & DIFFUSERS

mm Cover bottomCover top Aluminium tape Draw the template of the cover bottom and cut toward “EXTERNAL”. OFFSET

mm Cover top Cover bottom Copy the template and to cut on the contrary: toward the “INTERIOR”. OFFSET

3 Cut the walls and make the male fit before to glue. OFFSET

4 Glue Glue all the sides cut at 45º OFFSET

6 Glue Internal face Rotate the duct in position with the interior face up. OFFSET

5 Aluminium tape External face Unite the four sides with aluminum tape for the exterior. OFFSET

7 2 1 Close the piece follow the order. OFFSET

8 3 Close the piece follow the order. OFFSET

9 4 Close the piece follow the order. OFFSET

9 Close the piece follow the order. OFFSET

10 5 Close the piece follow the order. OFFSET

11 6 Close the piece follow the order. OFFSET

12 Aluminium tapePressing Silicone inside To press, to tape, to clip and to make the male. OFFSET

W+350mm W+200mm Cover bottomCover top 1 Aluminium tape LN Draw the template of the cover bottom and cut toward “EXTERNAL”. SQUARE ELBOW

2 Cut the walls and make the female before of to glue. SQUARE ELBOW

3 Glue Glue all the sides cut at 45º SQUARE ELBOW

4 Aluminium tape Exterior face Unite the four sides with aluminum tape for the exterior. SQUARE ELBOW

5 Interior face Rotate the piece in position with the interior face up. SQUARE ELBOW

6 Close the first side in position 90º vertical. SQUARE ELBOW

7 Close the second side in position 90º vertical. SQUARE ELBOW

8 Close the third side. SQUARE ELBOW

9 Place the interior walls. SQUARE ELBOW

10 Silicone inside Pressing Aluminium tape To press, to tape, to clip and to make the male. SQUARE ELBOW

11 Insert the kit “Turning Vanes”. SQUARE ELBOW

12 Insert the kit of “Turning Vanes”. Reinforcement disk Tierod M6Nut M6 SQUARE ELBOW

REINFORCEMENTS

Nº L L Step final=<L Start 100mm Position of the reinforcements. REINFORCEMENTS

Nut M6 PVC pipe Ø 9mm Components of a reinforcement. Reinforcement disk Tie rod M6 REINFORCEMENTS

Size of the door 1 Mark and cut the hold at the size of the door. ACCESS DOOR

Clip of the door 2 Take advantage of the clip of the door. ACCESS DOOR

Door + 40mm Clip of the door 3 Cut an piece of the panel with add 40mm arround. ACCESS DOOR

Glue 4 To glue the two faces and to allow to dry off. ACCESS DOOR

Hold Ø tie rod M6 5 Paste the two pieces. ACCESS DOOR

Nut M6 Reinforcement disk Tie rod M6Support profile: L=Wx1,5 Nut M6 Gasket Combined door 6 Install the control of the access door. ACCESS DOOR

Door kit Inside Duct Access door kit finished. ACCESS DOOR

Inside Duct Ready to install. Door kit ACCESS DOOR

Weigth m² of duct: ±1,1 Kg. Plug Support profile & nut M6 Tie rod M mm LENGTH of the PANEL: 4.000mm 2.500mm1.500mm Types of profiles ± 40x20mm. HANGERS & SUPPORTS

Recommended THREE hands Application with brush or roller Standard rubber painting for terraces Recommended: panel thickness 30mm INDOOR OUTDOOR OUTSIDE DUCT

Application of the “F” profile “F” profile Gasket Rivet Glue inside of the “F” profile Duct UNIT CONECTIONS

“F” profile Gasket Rivet Glue inside of the “F” profile Duct Application of the “F” profile ::INSTALLATION OF DAMPERS & V.C.D.::

Application of the “U” profile Profile of 20x10x20mm glued in the male Profile glued of 25x20x20mm Profile of 25x20x20mm INSTALLATION OF GRILLES Fixation of the grilles: See the recommendation of every producer.

(1) Double reinforcement disk with double nut M6 Tie rod M6 Support adjustable Standard collar Ø in aluminium Kit of diffusor with special support to adapt the flexible duct Application in the ceiling INSTALLATION OF ROUND DIFFUSERS Fixation of the diffusers: See the recommendation of every producer.

Application in the ceiling (2) Angle bracket and nut M6 Tie rod M6 Supportadjustable Collar with panel INSTALLATION OF SQUARE DIFFUSERS Fixation of the diffusers: See the recommendation of every producer.

(1) Double reinforcement disk Tie rod M6 (2) Angle bracket Support adjustable Nut M6 Application in the ceiling Fixation of the diffusers: See the recommendation of every producer. ::INSTALLATION OF LINEAL DIFFUSERS:: INSTALLATION OF LINEAR SLOT DIFFUSERS

Mark Ø collar To cut Install the spin collar Bend the lashes of the collar inside of the duct Install the Flexible duct Metalic or nylon climp Seal with silicon for the exterior of the colar Standard Ø aluminium collar with lashes ::INSTALLATION OF FLEXIBLE DUCT:: INSTALLATION OF FLEXIBLE DUCT