once the Team has Completed the 4th Why

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Presentation transcript:

once the Team has Completed the 4th Why The 5th Why can be formed once the Team has Completed the 4th Why 5th Why / Detection Development 5th Why / Detection Examples 5th Why / Detection FMEA 5th Why / Detection Cause & Effect (Fishbone)

Developing the 5th Why / Detection 5th Why / Detection Control Development Developing the 5th Why / Detection Enter the Detection Control as well as the Detection Weakness for each of the 3rd Why / Failure Modes Enter a Detection directly into the cell/select from the drop down list if previously entered. Detection Controls are automatically added to the database. To Update/Edit/View the Database: Select ‘Add-Ins’, ‘Database Rankings’ , ‘Prevention Control DBS’. With additional Pop up Aids

D4 - Developing the 5th Why / Detection …Options Examples D4 - Developing the 5th Why / Detection …Options The 5th Why defines the Detection Method of the 3rd Why / Failure Mode Option 1: The Process Sequence Example ‘VALVE MANUFACTURING’ RAW MATERIAL MACHINING TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION

D4 - Developing the 5th Why / Detection …Options Examples D4 - Developing the 5th Why / Detection …Options The 5th Why defines the Detection Method of the 3rd Why / Failure Mode Option 2: Any other logical method or sequence Example ‘BACK ACHE’ POSTURE SPINAL COLUMN MUSCLES NERVES ASSOCIATED ORGANS

Will automatically be updated 5th Why / Detection FMEA D4 – 5th Why = the Detection Will automatically be updated 5th Why / Detection RAW MATERIAL MACHINING TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION VALVE BODY ADAPTOR CUTTING FLUID SETTINGS FOREIGN MATTER VISCOSITY SWARF DIRTY CASTINGS SAND IN CASTINGS VISUAL APPEARANCE

D4 - The 5th Why / Detection will be forwarded to C&E (Fishbone) D4 - The 5th Why / Detection will be forwarded to the Cause & Effect Diagram. It will appear on the left, according to the Failure Mode you have selected. RAW MATERIAL MACHINING TAPPING ASSEMBLY/ TEST DESIGN/ APPLICATION

This completes the D4 5th Why / Detection Now start the D4 Fault Tree Analysis