Multichannel Nanoreporters for the Oilfield

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Presentation transcript:

Multichannel Nanoreporters for the Oilfield Chih-Chau “Garry” Hwang,1 Lu Wang,2 Gedeng “Gordon” Ruan,1 Zachary Schaefer,3 Wei Lu,1 Michael S.Wong,1,3 Amy T. Kan,2 Mason B. Tomson,2 James M. Tour1 1Department of Chemistry 2Department of Civil and Environmental Engineering 3Department of Chemical and Biomolecular Engineering Rice University, Houston, TX, 77005 All work presented here was funded in whole or in part by the Advanced Energy Consortium

Project Team Members Jim T. Mike W. Mason T. Amy K. Lu Garry Gordon Paul Charles Varun Yinhong 2

Schematic of Oil Detection by Nanoreporters Nanoparticles (NPs) with hydrophobic signaling cargo (red rectangles) are injected into the subsurface. The nanoreporters encounter oil and release their hydrophobic signaling cargo into the oil. The nanoreporters are recovered and analyzed for the signaling cargo for the existence of saturated oil residual (SOR). Core material: functionalized carbon black (“fCB”) Cargo molecules: triheptylamine (TPA) or 14C-labeled triphenylamine (TPA*) Batch desorption studies were conducted to understand the partition behavior of TPA 3

Early Work: Carbon Black-based Formulation SEM image of 50 nm carbon black (CB) A heavily oxidized and carboxylated carbon core PVA-OCB NPs H2SO4, H3PO4 KMnO4, 50 ºC CB powder PVA-OCB powder 100 nm Cabot (MA, USA) Zeta potential of PVA- fCB is 3.84x10-1 mV PVA-fCB is almost neutral and it will not bind to charged porous media Early work on carbon black, now we are switching to magnetite as well. TEM of 15 nm fCB 4 4

Transport Studies in Berea Sandstone – HCCs-PEG (Gen#1), OCB-PVA (Gen#2), CB-PVA (Gen#3) Experimental Details Sample: NPs in 31 kppm seabrine Core size: 1” (D) x 1.5” (L) Core type: Berea Sandstone Core Permeability: 300mD T = 28 oC Outlet P = 1 atm Injection rate: ~0.1 cc/min Linear velocity: 0.113 cm/min (5.3 ft/day) Gen#1 – Poor Performer Gen#3 – Acceptable Performer Retention of Gen#3 particles: 10 micrograms/g of Berea Sandstone

Stabilization of carbon-based NPs in brine solution In seawater (A) (B) (C) (D) OCB at RT PVA(2K)-OCB at RT PVA(2K)-OCB at 70 °C PVA(50K)-OCB at 70 °C All based on 15 nm CB. Generally, we put error bars for mean diameter data since it is dynamic. But, we did 10-minute run rather than 5 runs (2 min/run). Without polymer coating, OCB (15 nm) is very sensitive to temperature and salt ions 50 K MW of PVA is required for stabilization of CB The temperature-sensitivity of PVA is dependent on the molecular weight 6 6 6

Stability of Sulfated PVA Coated CB sPVA: Awaiting XPS data HsPVA: Highly sulfated PVA 4.5 mL 1 M ClSO3H/CH3COOH, 75 °C LsPVA: Lightly sulfated PVA 3.0 mL 1 M ClSO3H/CH3COOH, 60 °C PVA (50 K)-fCB (left) vs. LsPVA (50 K)-fCB (right) in API standard brine at 100°C API brine (Ionic Strength 3.77 M): NaCl (1.4 M), CaCl2 (0.19 M) Synthetic seawater (Ionic Strength 0.55 M): CaCl2 (3.5 mM), MgCl2 (5.5 mM), KCl (19.8 mM), NaCl (0.5 M), Na2SO4 (0.5 mM), NaHCO3 (2.0 mM) 7 7

Nanoparticles Transport in API Solution at 70 ºC HsPVA-fCB LsPVA-fCB PVA-fCB Calcite columns Sandstone columns No. of pore volume More than 90% of sPVA-fCB can flow through calcite and sandstone columns at 70 ºC in API brine sPVA(50 K)-fCB was dispersed in API brine (8 wt% NaCl, 2 wt% CaCl2) The concentration of nanoparticles was 20 mg/L 8

Apparatus for Breakthrough Study LsPVA-CB UV-Vis PVA-PAA-Fe3O4 Glass column ICP-OES Inductively Coupled Plasma Optical Emission Spectrometry (ICP-OES) GC glass GC glass vial vial Plastic syringe Plastic syringe x x ESI-MS THA (Triheptylamine) ESI-MS Electrospray Ionization Mass Spectrometry (ESI-MS) Syringe pump Syringe pump Scintillation counter 14C-TPA (Triphenylamine) Gound core material (106-250 μm) Berea sandstone Calcite 9 9

Breakthrough Studies in Different Oil Content Columns Breakthrough of TPA/sPVA-fCB in sandstone-packed columns at 25 °C (a) without isoparL; (b) with 29% isoparL in column and (c) with 58% isoparL in the column Flow rate is 8 mL/h (linear velocity 12.2 m/d) x is the oil saturation in the column and kp is the partition coefficient (1.03*10-4 kg- NP/L). More experiments are necessary to verify the correlation 10

Correlation Studies under More Realistic Conditions Nanoparticles were dispersed in API brine, the concentration of sPVA-CB was 30 mg/L Columns were packed with ground calcite with oil saturation 0.58 (the volume of isoparL/PV) The release of probe molecules only slightly depends on the flow rate More experiment details will be shown in the poster section 11

Correlation Studies under More Realistic Conditions Nanoparticles were dispersed in API brine, the concentration of sPVA-CB was 30 mg/L Columns were packed with ground calcite with oil saturation 0.58 (the volume of isoparL/PV) The release of probe molecules only slightly depends on the flow rate 12

Correlation Studies under More Realistic Conditions Nanoparticles were dispersed in API brine, the concentration of sPVA-CB was 30 mg/L Columns were packed with ground calcite with oil saturation 0.58 (the volume of isoparL/PV) Two kinds of columns are used in the study: 6.5 cm and 11.6 cm The release of probe molecules only slightly depends on the flow rate and column length 13

TPA* Partition Kinetics Apparatus used to mix solution At ~ 8 min, the C/C0 reaches the plateau region: indicating that no more TPA is leached out from the sPVA-fCB. TPA* was used as the probe molecule and isooctane was used as the oil phase 5 mL isooctane and 5 mL sPVA-fCB in API brine were mixed and the concentration of TPA* in the aqueous phase was monitored every 2 minutes Kinetics studies show the desorption reaches equilibrium at 8 min 14

Fluorescent probe-modified PVA-fCB (FP-PVA-fCB) Nanoreporter for H2S Detection in Subsurface Naphthalimide-based Nanoreporter Fluorescent probe-modified PVA-fCB (FP-PVA-fCB) 2 EWG: in a pull-pull way ICT is forbidden 1 EDG + 1 EWG: in a push-pull way ICT is allowed Non-fluorescent Fluorescent ICT: intramolecular charge transfer 15

Apparatus for Breakthrough Study Syringe pump GC glass vials NPs Fluorescent probes Nanoreporters Na2S solution spectrometer Fluorescence UV-vis Ground core materials: sandstone (provided by AEC) Flow rate: 0.6 mL/h for each syringe, retention time 1 h Nanoparticles were dispersed in synthetic seawater Temperature: 25 °C 16

FP-PVA-fCB Nanoreporter for H2S Detection 50 μM FP-PVA(50k)-FCB and various concentrations of Na2S(aq) (0~170 μM) were injected to the column simultaneously. The fluorescence increase showed a linear correlation with the injected Na2S(aq), and reached 11-fold enhancement as 70 μM Na2S(aq) reacted with the nanoreporter. 17

Conclusions Future Work 1. The flow rate and column length only slightly influence the release of probe molecules from nanoreporters 2. Kinetics study indicates that the desorption equilibrium of TPA* from nanoparticles could be reached in 8 min 3. New nanoparticles have been prepared that are designed for sensing H2S 4. Temperature-responsive magnetite nanoparticles have been developed for imaging reservoirs Future Work 1. Transport studies of nanoreporters under more realistic conditions 2. Optimization of the synthesis of H2S-responsive nanoreporters 18 18

Functionalized Nanoparticles for Enhanced Oil Recovery at High Temperature and Salinity Gedeng “Gordon” Ruan,1 Hadi ShamsiJazeyi,2 Chih-Chau “Garry” Hwang,1 Varun Shenoy Gangoli,2 Zhiwei “Paul” Peng,1 Changsheng “Charles” Xiang1 Yinhong Cheng,2 Maura Puerto,2 Rafael Verduzco,2 Michael S.Wong,1,2 Clarence A. Miller,2 George J. Hirasaki,2 James M. Tour1 1Department of Chemistry 3Department of Chemical and Biomolecular Engineering Rice University, Houston, TX, 77005 All work presented here was funded in whole or in part by the Advanced Energy Consortium 19

Project Team Members George Jim Clarence Mike Maura Rafael Gordon Varun Yinhong Paul Hadi Garry Charles 20

MPNPs for EOR Principle of MPNPS. Ordinary brine is injected due to its low cost. One of the biggest issues with surfactant EOR is the breaking microemulsion after oil recovery, since the microemulsion is thermodynamically stable and it is not easy to break the emulsion. The advantage of MPNPs is that we may be able to break the emulsion using the temperature-responsive solubility of MPNPs in oil phase at high temperature. Injection of MPNPs results in coalescence of oil droplets in porous rocks to form growing oil banks Polymer-thickened water is injected to effectively push or displace the oil banks through the reservoir, followed by ordinary brine Facile separation of the oil phase post production of emulsion: temperature-responsive solubility of MPNPs in oil phase 21

Conventional surfactant flooding for EOR Enhanced Oil Recovery (EOR) Injection of water results in only water being produced An effective way to introduce the surfactant is via a stable microemulsion containing oil, brine and surfactant The microemulsion mobilizes the trapped oil to form a growing oil bank driven ahead of the surfactant bank Polymer-thickened water is injected to effectively push or displace the microemulsion bank through the reservoir, followed by ordinary brine Injection well This paper describes the basic principles of surfactant flooding for EOR. To form microemulsion spontaneously, the interfacial tension should be in the range of 10-4 to 10-2 m/Nm. Delta A is the change in the interfacial area. Microemulsion: thermodynamically stable, size of emulsion is <100 nm, and transparent. Please move the last sentence upward as it might get cut from the screen Production well Surfactant flooding Inject NPs here Amphiphilic carbon-based nanoparticles will be designed to lower the interfacial tension for enhanced oil recovery. Interfacial area Interfacial tension, Note: 1 mN/m = 1 dyne/cm 10-4 - 10-2 mN/m (required for DG < 0) 22 J. Am. Oil Chemists' Soc., 1982, 59, 839.

Why are nanoparticles (NPs) being used? Ultra-small Easy to synthesize and control the particle size and shape Convenient to be delivered and be recovered In-situ detection of the physical and chemical properties of the oil reservoir Capable to integrate multifunctionalities to lower the production cost MPNPs Composition of nanoparticle “core” (≤ 15nm) : carbon-based, silica-based, and magnetic NPs with carbon shell The polymer brush will impart the stimuli-responsive properties to NPs What could MPNPs do? Mobilize oil droplets to form oil bank Detect the residual oil saturation (sequestered tracers) Detect the local environments (pH, H2S, CO2, pressure, salinity) (stimuli-responsive coating) 23 23

Temperature-responsive MPNPs for EOR OCB (or f-CB) could be coated with the mixture of hydrophobic and hydrophilic polymers Interfacially active MPNPs Aqueous phase Oil phase High T Lower T Interface Intermediate T Hydrophobic polymer (PE-b-PEG, polycaprolactone, polyethylene, etc. ) Some specific objectives are added here to make this one look like an overview slide for the following ones. Hydrophilic polymer (polyvinyl alcohol, polyvinylpyrrolidione, etc. ) By tuning the molecular weight of the hydrophobic polymers or choosing different stimuli-responsive polymers, we will be able to selectively position the MPNPs in the water/oil mixture with applications in: - EOR - Easy separation of produced emulsion - Solubilization of asphaltenes 24 24

Recent work: Temperature-responsive NPs Proof of principle: Reversible NP migration across oil/water interface 110°C, stirring RT 20 min stirring PE-b-PEG-OCB (~ 40 mg/L)/brine solution (PE-b-PEG Mn=1400) Due to the solubility of polyethylene block in isooctane at high temperature, the polyethylene block can drag the hydrophilic OCB to isooctane phase. 25

Temperature-responsive NPs Transport of NPs across oil/water interface 90 ºC, stirring Room temperature 1 h stirring The demonstration of amphiphilic NPs was done on 30-40 nm OCB. The melting temperature of this polymer is ~105 C but it can migrate to oil phase at relative lower temperature. PE-b-PEG-OCB (~ 40 mg/L)/brine solution (30-40 nm OCB; PE-b-PEG: Mn=920) Phase inversion temperature can be tuned by using different molecular weight of the diblock copolymer: lower molecular weight, lower phase inversion temperature Phase inversion temperature correlates with the melting temperature of the hydrophobic block PE-b-PEG: polyethylene-b-polyethylene glycol, 50 wt. % of ethylene oxide Mn=920 Phase inversion temperature 90 ºC Mn=1400 Phase inversion temperature 110 ºC 26

IFT reduction of isooctane from 50 dynes/cm to ~ 0.02 dyne/cm Interfacial tension reduction with amphiphilic NPs Spinning Drop Tensiometry Oil droplet : Interfacial tension (IFT) between oil and water R : Radius of Cylinder : Density difference between oil and water : Rotation speed of capillary Range of IFT Measurements: 10-3 mN/m – 10 mN/m T range: 20 ºC to 85 ºC Only specific oil/water mixture can show very low IFT values, around ~0.001mN/m. We did not have IFT for amphiphilic OCB that can migrate to oil phase at 110 C but we will run it. Gautam got inconsistent value for that one, when he did the measurements. I have bought three spinning drop tubes for IFT measurements and we will continue on this next week. IFT reduction of isooctane from 50 dynes/cm to ~ 0.02 dyne/cm The amphiphilic OCB can migrate to organic phase at 90 ºC Equal volumes of isooctane and amphiphilic OCB were mixed and equilibrated at 90 ºC for 24 hours The interfacial tension of equilibrated isooctane with amphiphilic OCB at three different temperatures were measured using spinning drop tensiometry Note: 1 mN/m = 1 dyne/cm 27 27

Temperature-responsive polymer coated OCB 80 ºC, 15 min Stirring Isooctane Water Poly(N-isopropylacrylamide)-OCB in brine (~ 30 mg/mL)/isooctane Poly(N-isopropylacrylamide) is a temperature-responsive polymer, which starts to expel water from itself at 32 ºC Poly(N-isopropylacrylamide) is not soluble in isooctane Introducing hydrophobic block to poly(N-isopropylacrylamide) could make OCB or f-CB more soluble in the isooctane phase 28 Progress in Polymer Science, 1992, 17 , 163–249.

Current efforts-starting to acquire a baseline understanding Hydrophilic NPs sPVA-OCB make a homogenous dispersion in brine and seems to make Pickering emulsions at ~ 25°C Hydrophobic NPs, C16-OCB and C22-OCB, stay at the interface between brine and toluene at 100 ºC. Amphiphilic NPs, C12-OCB-sPVA, C16-OCB-sPVA, C22-OCB-sPVA, make W/O emulsion at high-temperature high-salinity. The NPs of this formula is still too hydrophilic. 1H NMR quantification method is established to estimate the ratio of sPVA / alkyl ratio. 29 29

Funding