Well Completion Design for a Subsea Infill Oil Producer John Mason, November 2012.

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Presentation transcript:

Well Completion Design for a Subsea Infill Oil Producer John Mason, November 2012

2 Presentation Field and Well Context Well Uncertainties Operational limitations Sandstone Perforating Chalk Perforating Managing well design uncertainty Conclusions

3 Field Context North Sea Mature Oil field… 85m water depth Normal P,T & PVT Subsea development Salt Diapir High dip angles Rotated Stress fields Chalk & sandstone Cemented liners Acid-fracced chalk Historical PI’s of 5-150

4 Well Context Spud Nov 2012 Small semi-submersible ~63ºdeviation 250m chalk 250m sand

5 Well Uncertainties Reservoir pressures 2680 – 4114psia at 2000mTVDss −0.95 to 1.45 SG −Unknown differential depletion across the reservoir section Unknown Water saturations in the Palaeocene Sandstone −Perforating interval from 0m (if fully swept) to 250m (unswept) Weak rock strength in the Sandstone −sanding risks Natural fracturing in the chalk −minimal or moderate 5 ½” cemented liner −4 ½” contingent liner

6 Operational Limitations Small 3 rd generation semi-submersible rig November 2012 spud – winter completion operations Subsea flowline installation summer 2013 Multiple completion scenarios for acid frac + sandstone perforating + flowback August 2012 – Internal Peer Review −Unable to operate well test spread + CT spread + acid fracturing −no rig well testing −acid frac only if flow-back through subsea facilities is acceptable

7 Sandstone Perforating Weak sand – sand production risks −Rotated Stress field negates the value of oriented perfs −Perforation phasing to maximise perforation spacing −Field evidence for benefits of increased perf spacing TCP for 150+ metres −Dynamic underbalance, static overbalance with clean brine −Sized carbonate pill vs. viscous pill to stem losses −liner plug above perfs being evaluated Wireline perforating for <150m −70metres 2 7/8” guns 2-32 eline, addressable weak point −Unable to pull mechanical weak point – is this acceptable? −Run through flowhead means working at height −Selective perforating with addressable firing heads 3 3/8” vs. 2 7/8” guns - performance vs. operational flexibility Use the same service company for TCP and wireline? Slickline supplier also has double drum units with 2-23 eline

8 Chalk Perforating & Stimulation Acid frac design for two scenarios −Numerous natural fractures – mud solids removal −Few natural fractures – viscous diverting acid Acid frac only if sandstone interval is water-swept Frac boat availability and planning for ‘contingent frac’ 5 ½” tubing string needed for frac through completion Limited entry wireline perforating, selective multiple intervals Engineered perforation EHD – shoot-out to assess parameters Biodegradable ball sealers depend on controlled EHD Gun centralisation for consistent EHD

9 Managing Well Design Uncertainty Focus on 2 7/8” phased carrier guns −Dynamic underbalance −Eline tension modelling −Same guns for TCP or eline Prefer to work with one perforating service company −Reduced interfaces −Better control of work planning NaBr brine to cover wide range of formation pressures −PON-15b chemical use and discharge permitting Evaluate well barriers for marine riser disconnect Bleed-off package for eline perforating Rigorous risk assessment and mitigation planning −Compensator lock-up

10 Conclusions Small rig in winter increases operational risks such as riser disconnect Large reservoir uncertainty increases the possible well outcomes Key decisions are needed to frame the project around do-ability Reduce the variables for sandstone and acid frac perforating Decision on TCP, eline or acid frac according to well results Real-time supplier response to meet operational demands Small team with focus and continuity