Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 1  Safe; reliable, low pressure drop  No routine maintenance,

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Presentation transcript:

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 1  Safe; reliable, low pressure drop  No routine maintenance, user friendly  High performance, 0.10 % accuracy  Single tube design; two welding points only  CIP compatible, self-draining  Corrosion resistant material SITRANS FC MASS Safety, reliability and quality

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 2 SITRANS FC MASS 2100 sensor DI3 to DI 40 Specifications  Size:DI3 (250 kg/h), DI6 (1,000 kg/h), DI15 (5,600 kg/h), DI25 (25,000 kg/h), DI40 (52,000 kg/h)  Measuring range:0-52,000 kg/h  Version:1-pipe system  Material (wetted): (AISI316L) (in contact with fluid): (Hastelloy C-22)  Liquid pressure:327 bar (AISI316L) 430 bar (Hastelloy C-22)  Liquid temperature:-40 to °C  Enclosure material: (AISI316)  Ex-version:Eex ia IIC T3 – T6  Process connections:Flange DIN 2635, flange ANSI B 16.5 ISO 2852 Clamp, DIN 11851

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 3 Uniform sensor interface enables true plug & play Flexibility in operation & maintenance  1 sensor for all variants  Converters interchangeable SITRANS FC MASS 2100 sensor interface – one size fits all

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 4 Specifications  Size:DI 1.5  Measuring range:0-65 kg/h  Version:1-pipe system  Material (wetted): (AISI316) (in contact with fluid): (Hastelloy C-22)  Liquid pressure:296 bar (AISI316) 460 bar (Hastelloy C-22)  Liquid temperature:-40 to °C  Enclosure material: (AISI316)  Ex-version:Eex ia IIC T3 – T6  Process connections:G1/4” NPT ANSI B G1/4” ISO SITRANS FC MASS 2100 DI 1.5

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 5 CompanyApplication Hoechst TechnikumN 2, O 2, Ar, H 2, ethylene BASF, LudwigshafenPharmaceuticals, paints BOSCHGasoline & Diesel test rigs SolvayGases in liquid and gas form Dow ChemicalsChemicals Coca ColaDosing of additives MerckPharmaceuticals SITRANS FC MASS 2100 DI 1.5 The reference for mini plants

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 6  Mini plant & Research  Fuel injection nozzle & engine testing in the automotive industry  Refrigerant charging for hermetic compressors  Dosing of flavourings & additives within food & beverage  Dosing of essence & fragrances in cosmetic & detergent industry  High accuracy gas measurement  Dosing of paint  Dosing of pills and injectors for pharmaceutical SITRANS FC MASS 2100 DI 1.5 Typical applications

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 7 Multiple in-/output functions offer maximum process information and handling  3 Current outputs  2 Frequency/pulse outputs  2 Relay outputs  1 Digital input  Patented adaptive Batch controller  Serial/bus communication for retro-fitting Multiple in-/output functions

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 8 PROFIBUS DP HART CAN OPEN DEVICE NET PROFIBUS PA Multibus interface – matching all applications MODBUS RTU

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 9 Mass flow rate[Kg/s] Total mass[Kg] Density[Kg/m 3 ] Temperature[°C] Volumetric flow rate[l/s] Total volume[l] Fraction flow[Kg/s] % Fraction[%] Total fraction[Kg] Multi-parameter flow measurement

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 10 The SITRANS F C MASSFLO ® has been the preferred flow meter for Procter & Gamble WW since References within the soap and detergent industry

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 11 References within the soap and detergent industry Procter & Gamble has systematically replaced weighing cells, dosing pumps and mechanical flow meters by the MASSFLO ® meter gaining a competitive advantage  Recipes written directly in Kg without conversion errors  High production flexibility due to a high dynamic measuring range  Fast change of recipes  No recalibration needed  Maintenance reduced to an absolute minimum  Continuously batch process possible  Batch parameters and monitoring automated via multibus interface  DI1.5 has increased the accuracy on dosing of additives  Density is directly proportional to process quality

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 12 SITRANS F M MAGFLO, MAG 1100 Specifications  Size:DN  ConnectionFlangless ( sandwich design )  Liner materialCeramics PFA  ElectrodesPlatinum Hastelloy C276  Liquid pressure40 bar  Liquid temperature:-20 to °C  Enclosure material: (AISI316)  Enclosure ratingIP67  Ex-version:Eex [ia/ib] IIB T4 – T6

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 13 SITRANS F M MAGFLO, MAG 3100 Specifications Accuracy0.25% Size [mm]DN ConnectionFlange Pressure [Bar]Max. 40 Bar Temperature [°C]-5 to 90 C EnclosureIP67/68 Liner: Composite Elastomer Hard Rubber (Ebonite) ; ElectrodesAISI 316 Ti Application Drinking Water & Waste Water Approval:WRC approved OMIL R 49

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 14 Specifications Accuracy0.25% Size [mm]DN 15 – 2000 ConnectionFlange Pressure [Bar]Max. 100 Bar Temperature [°C]-40 to 180 C EnclosureIP67/68 Liner: Neoprene; Ebonite; EPDM; PTFE; Linatex;.. Electrodes: AISI 316Ti; Hastelloy; Titanium; Platinum… Ex-versionEEx SITRANS FM MAG3100

Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 15 In situ verification - optimum cost of operation Fully automated flow meter test in 15 minutes Signal converter test - flow simulation Flowmeter insulation test - cross-talk test Sensor magnetism test - boost test