Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 1 Safe; reliable, low pressure drop No routine maintenance, user friendly High performance, 0.10 % accuracy Single tube design; two welding points only CIP compatible, self-draining Corrosion resistant material SITRANS FC MASS Safety, reliability and quality
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 2 SITRANS FC MASS 2100 sensor DI3 to DI 40 Specifications Size:DI3 (250 kg/h), DI6 (1,000 kg/h), DI15 (5,600 kg/h), DI25 (25,000 kg/h), DI40 (52,000 kg/h) Measuring range:0-52,000 kg/h Version:1-pipe system Material (wetted): (AISI316L) (in contact with fluid): (Hastelloy C-22) Liquid pressure:327 bar (AISI316L) 430 bar (Hastelloy C-22) Liquid temperature:-40 to °C Enclosure material: (AISI316) Ex-version:Eex ia IIC T3 – T6 Process connections:Flange DIN 2635, flange ANSI B 16.5 ISO 2852 Clamp, DIN 11851
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 3 Uniform sensor interface enables true plug & play Flexibility in operation & maintenance 1 sensor for all variants Converters interchangeable SITRANS FC MASS 2100 sensor interface – one size fits all
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 4 Specifications Size:DI 1.5 Measuring range:0-65 kg/h Version:1-pipe system Material (wetted): (AISI316) (in contact with fluid): (Hastelloy C-22) Liquid pressure:296 bar (AISI316) 460 bar (Hastelloy C-22) Liquid temperature:-40 to °C Enclosure material: (AISI316) Ex-version:Eex ia IIC T3 – T6 Process connections:G1/4” NPT ANSI B G1/4” ISO SITRANS FC MASS 2100 DI 1.5
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 5 CompanyApplication Hoechst TechnikumN 2, O 2, Ar, H 2, ethylene BASF, LudwigshafenPharmaceuticals, paints BOSCHGasoline & Diesel test rigs SolvayGases in liquid and gas form Dow ChemicalsChemicals Coca ColaDosing of additives MerckPharmaceuticals SITRANS FC MASS 2100 DI 1.5 The reference for mini plants
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 6 Mini plant & Research Fuel injection nozzle & engine testing in the automotive industry Refrigerant charging for hermetic compressors Dosing of flavourings & additives within food & beverage Dosing of essence & fragrances in cosmetic & detergent industry High accuracy gas measurement Dosing of paint Dosing of pills and injectors for pharmaceutical SITRANS FC MASS 2100 DI 1.5 Typical applications
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 7 Multiple in-/output functions offer maximum process information and handling 3 Current outputs 2 Frequency/pulse outputs 2 Relay outputs 1 Digital input Patented adaptive Batch controller Serial/bus communication for retro-fitting Multiple in-/output functions
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 8 PROFIBUS DP HART CAN OPEN DEVICE NET PROFIBUS PA Multibus interface – matching all applications MODBUS RTU
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 9 Mass flow rate[Kg/s] Total mass[Kg] Density[Kg/m 3 ] Temperature[°C] Volumetric flow rate[l/s] Total volume[l] Fraction flow[Kg/s] % Fraction[%] Total fraction[Kg] Multi-parameter flow measurement
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 10 The SITRANS F C MASSFLO ® has been the preferred flow meter for Procter & Gamble WW since References within the soap and detergent industry
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 11 References within the soap and detergent industry Procter & Gamble has systematically replaced weighing cells, dosing pumps and mechanical flow meters by the MASSFLO ® meter gaining a competitive advantage Recipes written directly in Kg without conversion errors High production flexibility due to a high dynamic measuring range Fast change of recipes No recalibration needed Maintenance reduced to an absolute minimum Continuously batch process possible Batch parameters and monitoring automated via multibus interface DI1.5 has increased the accuracy on dosing of additives Density is directly proportional to process quality
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 12 SITRANS F M MAGFLO, MAG 1100 Specifications Size:DN ConnectionFlangless ( sandwich design ) Liner materialCeramics PFA ElectrodesPlatinum Hastelloy C276 Liquid pressure40 bar Liquid temperature:-20 to °C Enclosure material: (AISI316) Enclosure ratingIP67 Ex-version:Eex [ia/ib] IIB T4 – T6
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 13 SITRANS F M MAGFLO, MAG 3100 Specifications Accuracy0.25% Size [mm]DN ConnectionFlange Pressure [Bar]Max. 40 Bar Temperature [°C]-5 to 90 C EnclosureIP67/68 Liner: Composite Elastomer Hard Rubber (Ebonite) ; ElectrodesAISI 316 Ti Application Drinking Water & Waste Water Approval:WRC approved OMIL R 49
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 14 Specifications Accuracy0.25% Size [mm]DN 15 – 2000 ConnectionFlange Pressure [Bar]Max. 100 Bar Temperature [°C]-40 to 180 C EnclosureIP67/68 Liner: Neoprene; Ebonite; EPDM; PTFE; Linatex;.. Electrodes: AISI 316Ti; Hastelloy; Titanium; Platinum… Ex-versionEEx SITRANS FM MAG3100
Process Instrumentation and Analytics Flow Instruments SFI chemical presentation.ppt JNG/SFI Page 15 In situ verification - optimum cost of operation Fully automated flow meter test in 15 minutes Signal converter test - flow simulation Flowmeter insulation test - cross-talk test Sensor magnetism test - boost test