Analyzing the forces within unilateral transtibial prosthetic sockets and design of an improved force minimizing socket Christine Bronikowski, Amanda Chen, Jared Mulford, Amy Ostrowski Advisor: Aaron Fitzsimmons, The Surgical Clinic
Problem Statement Lack of research in the socket interface between the artificial limb and the residual limb, specifically force profiles ▫ Majority of research based on models with historically proven success and qualitative assessments
Current Process for Constructing a Transtibial Socket 1.Transtibial Patient Evaluation a.Limb measurements b.Skin type and integrity c.Range of motion d.Hand dexterity e.Fine and gross motor skills f.Cognition 2.Gel Liner Interface Material Selection a.Most common: Urethane, thermoplastic elastomer, silicone 3.Fit Gel Liner to Patient
Current Process for Constructing a Transtibial Socket (cont.) 4.Cast and measure over gel liner 5.Modify negative model a.Computer modeling b.Hand modification 6.Fabricate positive check socket 7.Fit positive check socket – static and dynamic assessments 8.Fit final laminated socket
Problems with Current Models ▫Skin abrasion ▫Pain or discomfort ▫Tissue breakdown at the skin surface and within deep tissues ▫Pressure ulcerations and resultant infections at the socket interface Many of these problems arise from forces at prosthetic interfaces
Project Goals Acquire accurate measurements of perpendicular forces acting on the residual limb of transtibial amputee during various movements Pinpoint regions with highest forces Design a socket system (combination of foot, liner, and socket) in which forces are optimally distributed throughout the residual limb-socket interface
Forces Acting on the Limb Shear– resulting from frictional forces between skin and socket ▫Can be minimized using socket liners Perpendicular
Method of Force Analysis Force Sensing Resistor (FSR) placed between liner and socket Very thin– will not cause variation in force determination Decrease in resistance with increasing force, which leads to increasing output voltage
Circuit Design Circuit design: current to voltage converter
Design/Safety Considerations Wire thickness ▫Thin enough to prevent interference with force data ▫Thick enough to remain durable during movement FSR-wire connection: 2 types of epoxy used ▫Needs to withstand dynamic forces within socket ▫Must be safe to place in contact with skin Power Supply ± 12 V limited to 5 V by voltage regulator
Placement of FSRs Impractical to cover every area of the residual limb with sensors Used one FSR in each area of clinical interest Pressure Sensitive (6) Fibula Head (7) Distal Tibia (8) Tibial Tubercle Pressure Tolerant (1) Tibialis Anterior (2) Distal End of Limb (3) Medial Tibial Flare (4)Mid Patella Tendon (5) Gastrocnemius
Testing Combinations 3 Sockets\Liners Urethane (Otto Bock) Silicone (Evolution) Thermoplastic Elastomer (Ohio Willow Wood) 3 Feet Each Flex-Foot & Multi-axial Ankle SACH Vertical Shank ESF Several Conditions Liner Only Standing on Normal Limb Only Standing on Both Limbs Standing on Prosthetic Limb Only Walking 2mph
Recent Work Created new LabView program to record data Calibrated each FSR Created Excel template to convert voltage readings into pressure data Tested 9 combinations of feet and liners
LabView Program
FSR Calibration
Excel Template File
Current Status Analyzing Results With Our Advisor…
Future Work Analyze results, determine regions containing peak forces Based on results, test several new sockets with Cody Make specific regions of each trial socket more flexible or rigid as needed to optimally distribute forces Design and develop final socket: provide more cushioning in areas of greatest force Determine success from patient feedback and peak force reduction in critical regions
References