Co-Matrix™ Filters for Electrolyte Filtration SpinTek Filtration, Inc. Delkor South America Ltd.

Slides:



Advertisements
Similar presentations
CATALITE ® CBA Series Complete Breathing Air Purification System Taking Your Workers From Hazard to Health 15 – 940 scfm.
Advertisements

MANGANESE GREENSAND To reduce high levels of Iron & Manganese with associated staining and the smell of Hydrogen Sulphide.
840 MW of Green Electric generated per Day in 10 Acres of land
1 Seair Diffusion Systems Inc. Pulp & Paper Solutions June 2009.
Salsnes Filter Overview
Removal of Cu(II) ions from aqueous solution effluent using Melamine-Formaldehyde-DTPA resin in a fixed-bed up-flow column By Ahmad Baraka Supervisors.
Filtration by Douglas Rittmann, Ph.D., P.E.
Introduction to the Mini-Pilot Treatment System CEEN 572 Environmental Engineering Pilot Plant Laboratory.
CE 370 Filtration.
Benjamin C. Whitehead, PE Benjamin J. Klayman, PhD, PE Case Study: Commissioning New Rapid Sand Filters at Donald K. Shine Water Treatment Plant.
Utilization of Landfill Gas towards High-BTU Methane and Low-Cost Hydrogen Fuel by Manolis M. Tomadakis and Howell H. Heck Florida Institute of Technology.
Adsorptive Desulfurization of Liquid Hydrocarbons: Langmuir Adsorption modeling using COMSOL Ram EGEE 520 Spring 2007.
STEAM TRAPS.
Please click on our logo or any link in this presentation to be redirected to our website & . Thank You! 17A Marlen Drive  H amilton, NJ 
Antunes Water Filtration Technologies Introduces to You:
IPJ and ILR Update New Developments Tim Bell Gekko Systems May 2010 ALTA10.
MAXIM FERD OAO GIAP, MOSCOW, RUSSIA VASIL GRANCHAROV
ETL Multi Media Grey Water Filters and Pre Reverse Osmosis Filtration.
Installation and Initial Start Up by Martin Noska, Service Engineer, Aftersales & Service.
Installation and Initial Start Up Worldwide Manufacturer of PSA Generators by Laco Remias, Service Engineer, Aftersales & Service.
Capture of Heat Energy From Diesel Engine After Cooler Circuit (2006 Annual Report) Mark Teitzel Alaska Village Energy Corporation
©2005 Armstrong International, Inc. Open and Closed Systems.
South Fork WT Plant Tour 5/1/2007 South Fork WT Plant Tour 5/1/2007.
Filter Loading and Backwash Rates Well Yields and Chlorine Dosage in Waterworks Operation Math for Water Technology MTH 082 Lecture Chapter 4 & 8- Applied.
B. Swartz, S. Donegan, S. Amos
FILTER-AG PLUS ® Automatic backwashing unit to dramatically reduce sediment and colour in rural surface water.
1 III. Water Treatment Technologies Topic. III. 5. Micro-mesh Screens. Filters: Kinds, Constructions and Operation Micro-mesh Screens I. Purpose §For plankton.
OZONE DRINKING WATER SYSTEM. CONTENTS Properties of Ozone Production of Ozone Water Treatment Plant – 25 m 3 /hr Ozone Generation System.
Control of Particulate Matter from a Sabatier Catalyst Bed HSL 126 Loel Goldblatt, Hamilton Sundstrand Space Systems International, Inc. Karen Murdoch,
Mounting Direction Water Cooler Best solution OK Risk of air bubbles in the system Heatsink Water channels Inlet Outlet.
Water piping design.
Balcrank Products Inc. Air Operated Pump Training Presentation, 2/2007.
Chapter 7: STERILIZATION
Reverse Osmosis Feed Treatment, Biofouling, and Membrane Cleaning
October 2007SERFILCO® Europe Ltd FILTRATION AND PURIFICATION SYSTEMS TO MINIMISE OCCUPATIONAL EXPOSURE TO NICKEL SALTS IMF/NIDI CONFERENCE OCTOBER 4 TH.
Visit to Wire Plant by Gideon Hugo MetalQuip Tom Philipp, Pres. PRO-pHx, Inc. United States of America 08 October 2012.
1 Full-Scale Testing of Innovative High Rate Filter Media for Plant Expansion Bob Raczko, P.E. United Water.
OXYGENATION Brian Vinci, Ph.D. Steven Summerfelt, Ph.D.
Filtration. Filtration Single Media Rapid Sand Dual Media Rapid Sand.
Base Oil Recovery System-OilPure for Recovery and Reuse of oils. Pure Tech India, A-5, Trec step, Thuvakudi, Trichy Telephone: ;
2 nd Integrated Seminar COOLING SYSTEM2 INTRODUCTION TYPES OF COOLING SYSTEMS  ONCE THROUGH COOLING  SPRAY PONDS  SPRAY TOWERS 
10-1 Copyright  2010 McGraw-Hill Australia Pty Ltd PowerPoint slides to accompany Puffett, Hossack, Stone, Burn & Miles, Gasfitting 2e Chapter 10 PIPE.
Variable Speed Applied to Pumps. Life Cycle Costs - Courtesy of Hydraulic Institute and Europump Initial cost is not the only cost associated with a pump.
Absorbers Theory and Design Aleksi Astaptsev Juho Kaljunen.
OILGEAR PVV PUMPS PVV 200 Performance Curves.
Novel Post Combustion CO2 Capture (PCC) Process - MU Static Spiral Perforated Wings (MU-SSPW) Mixing Element - December 11, 2015 Mu Company Ltd. & K-Coal.
Game-Changing Technology for Oil Water Separation. The Development of the RJOS High Efficiency Oil Water Separation System Presented by Wade Bozak C.E.T.
 Asia’s largest environment solutions provider, with a strong international presence  Total water & environment management solutions for all sectors.
Hybritec Refrigerated/Blower Purge Dryers (Combination Dryer)
Zeosorb - The Clean Solution. AMAZING REVOLUTION!! LATEST STATE OF THE ART 3 IN 1 SOLUTIONS Zeosorb FOR YOUR WATER FILTERATION UNITS.
The New C55* CPVSd 10-20hp People. Passion. Performance.
Steel Filters.
Presented by.
Outotec GIW Pumps and Pumping Solutions Astana Mining and Metallurgy
PRESSURE CONTROL VALVES (PCVs)
Polymer Nanofibers from Recycling of Waste Expanded Polystyrene
Pre-Engineered Water Surface Water Treatment Plants
COLUMN FLOTATION CELLS
PRODUCTS (POWER PLANT)
Vertical Pressure Filters
Troubleshooting 11/14/2018 Water King Service Seminar.
Enhancing Rapid Sand Filtration by Backwashing with Alum
Effect of gravity on coalescence
James M. Mwase, Jochen Petersen†
Mohr Separations Research, Inc.
SNS Cryoplant Commissioning Past Experiences
The Application of Membrane Technologies in Wastewater Re-use
ESR2 Process Cycle Design
ESR2 Process Cycle Design
Pneumatic System Conditioning
Presentation transcript:

Co-Matrix™ Filters for Electrolyte Filtration SpinTek Filtration, Inc. Delkor South America Ltd.

Organic Recovery

SpinTek Installations  CVRD USINA, Brazil129 m 3 /hr  Chelopech, Bulgaria225 m 3 /hr  Gaby, Chile 1,400 m 3 /hr  Kansanshi Copper, Zambia 494 m 3 /hr  BHP-Billiton (Escondida), Chile 1,700 m 3 /hr  Spence, Chile 2,400 m 3 /hr  Goro Nickel, New Caledonia 1,750 m 3 /hr

SpinTek Installations  Skorpion Zinc, Nambia 700 m 3 /hr  Nkana Leach, Zambia 145 m 3 /hr  Mufulira, Zambia 145 m 3 /hr  Sable Zinc, Zambia 100 m 3 /hr  Gunpowder, Australia 400 m 3 /hr  Toquepala, Peru 825 m 3 /hr

Dual-Media Filters

SX Dual-Media Filter

Gunpowder

CoMatrix Filter

CoMatrix ™ Electrolyte Filter Design Operation – 60m3/hr.m2

Operation

Aqueous Filtered Aqueous Service Mode Filter Service Flow Anthracite Garnet Packing

Aqueous Organic Purge Organic Purge Filter Organic Purge Anthracite Garnet Packing

Coalescing Droplets on Matrix Plate Surface

Air Aqueous Recovery Feed Evacuation Filter Feed Evacuation Anthracite Garnet Packing

Water Inlet Vent Water Fill Step Filter Water Fill Anthracite Garnet Packing

Air Outlet Air Inlet Air Scour Step Filter Air Scour Anthracite Garnet Packing

Backwash Outlet Water Inlet Backwash Step Filter Backwash Anthracit e Garnet Packing

Aqueous Filtered Aqueous Service Mode Filter Service Flow Anthracite Garnet Packing

Technical Comments  Process Design considers 12 hour cycle  Mechanical Design considers the filters rated at 350 kPa.  Operating Costs for CoMatrix will be lower, value depends on backwash Operating Costs Operating Costs  Coalescing Plates not considered a consumable. Some extra cost added into Capital Spares (see op cost tables)

Organic Recovery To Recover - Entrained Organic solution from the electrolyte prior to Electro-winning Entrained Organic defined as droplets of organic solution not miscible in the aqueous portion Current technology considers the use of  Column Flotation  Coalescers  SX Dual Media Filters This presentation reviews the electrolyte filtration step in the organic recovery process.

Design Concept l Anthracite bed holding capacity defined in kg organic per m 2 anthracite bed surface l Anthracite load bearing capacity defines filter capacity l Coalescing plates take out part of the organic load l Less organic load on anthracite bed means »Longer cycles without backwash »Higher feed rates for the same cycle »Higher organic content in feed

Feed Flow of 1800m 3 /hr Dual Media – Design Base - 12 m 3 /hr. m 2 l 150m2 of Filter Area l 10 x 4.6m (15’) diameter DM Filters CoMatrix – Design Base - 60 m 3 /hr. m 2 l 30m2 of Filter Area l 3 x 3.6m (12’) diameter Filters

CoMatrix Benefits o Smaller Foot Print, less instruments, less valves, piping, controls etc. o Lower Capital Cost o Lower Operating Cost »Less Filter Media »Backwash Water Consumption 6lt per m3 Electrolyte »Dual Media Backwash Consumption +- 19lt per m3 Electrolyte o Can accept higher Organic in Feed Stream – if lower design rates used

Industrial Scale Pilot Plant Trials Objectives: o Compare Operation of CoMatrix Design to standard Dual Media Design Test Runs – Oxide Cu Leach Plant in Chile o Dual Media ran at design Rate – 12 m 3 /hr.m 2 o CoMatrix ran at: 3 x DM Filtration Rate - 36 m 3 /hr.m 2 4 x DM Filtration Rate - 48 m 3 /hr.m 2 5 x DM Filtration Rate - 60 m 3 /hr.m 2

Industrial Scale Pilot Plant Trials Measurements o Operating Time – in service o Backwash Time – out of service o Flow Rates o Pressure drops during in and out of service operations Pilot Equipment o 0.05m 2 CoMatrix Filter x 3mts high + filter media, CoMatrix packs, valves, PLC etc.

Results 3 x DM Filtration Rate Dual Media

Results 4 x DM Filtration Rate Dual Media

Results 5 x DM Filtration Rate Dual Media Organic Break Through after 8 hours

CoMatrix Installations Anglo Base Metals - Skorpion Loaded Electrolyte Filters Raffinate & HCl Solution Filters

Escondida Low Grade Sulphide Project l 4 x 4.11m dia CoMatrix l m3/hr flow to each filter – 1880 m3/hr total l Original project contemplated 8 x 4.72m Dual Media Filters l 60 ppm inlet organic, 2 ppm outlet

Escondida Low Grade Sulphide Project l Start up – June / July 2006 l Initial problems with services and automated sequence l Initial Data sketchy. 2 to 3ppm organic and 1 to 3ppm inorganics at design 12 hour cycles

BHP Billiton Spence l 6 x 3.81m dia CoMatrix l m3/hr flow to each filter – 2500 m3/hr total l Original project contemplated 12 x 4.57m Dual Media Filters l 100 ppm inlet organic, 2 ppm outlet

BHP Billiton Spence

GRACIAS – THANK YOU