CILM CNIA CNIA Brian Wilson ILMC Completing the Benchmarking Assessment Form for the Environmentally Sound Management of Used Lead Acid Battery Recycling.

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Presentation transcript:

CILM CNIA CNIA Brian Wilson ILMC Completing the Benchmarking Assessment Form for the Environmentally Sound Management of Used Lead Acid Battery Recycling

CILM CNIA CNIA Comprehensive and easy to use Benchmarking Form In the form of a questionnaire Identifies Good Practice or not!

CILM CNIA CNIA Completing the Benchmarking Form Complete the first section of the Form: Provides information about the: Provides information about the: LocationLocation Business Contact details Benchmarking Form

CILM CNIA CNIA 1 of 5 – General Information

CILM CNIA CNIA Completing the Benchmarking Form As you complete the Assessment Form: Identify the Key Benchmarks Identify the Key Benchmarks Determine Compliance with Benchmarks Determine Compliance with Benchmarks Repeat for each section of the Form Repeat for each section of the Form Benchmarking Form

CILM CNIA CNIA No.ULAB Collection and Supply Points ABC D 1 What Used Lead Acid Batteries (ULAB) are being collected? CarMotorcycleUPS/Security Industrial 2How are ULAB collected?CitizensRetailersGarages Scrap Dealer 3 How are the ULAB delivered? Drained of Acid or complete with Acid? DrainedMost drainedA few drained Complete 4How are the ULAB sorted? SizePlastic caseAutomotiveIndustrial 5 Are ULAB that leak separated and packed in plastic containers? NoSometimesDrained first Always 6What happens to the ULAB collected? Tested and recharged ReconditionedSold Packaged & shipped 7 How are ULAB stored while waiting for dispatch to the recycler? In the open Packaged in the open Under cover Packaged & under cover 8 How are ULAB collected transported to the recycling plant? Bicycle/cartOpen truck Closed truck/van Licensed truck/van 9 How are the ULAB packed onto or into the vehicle for transport to the recycling plant? LooseLoose and upright Palletized & wrapped As C with any leaking ULAB in a leak proof container. 2 of 5 - ULAB Collection and Supply Points

CILM CNIA CNIA Benchmarking Tool 2 of 5 - ULAB Collection and Supply Points No. Collection and Supply Points Collection and Supply Points ABCD 1 What Used Lead Acid Batteries (ULAB) are being collected?CarMotorcycleUPS/SecurityIndustrial 2How are ULAB collected?CitizensRetailersGarages Scrap Dealer 3 How are the ULAB delivered? Drained of Acid or complete with Acid?Drained Some drained A few drained Complete 4How are the ULAB sorted?SizePlastic caseAutomotiveIndustrial 5 Are ULAB that leak separated and packed in plastic containers?NoSometimes Drained first Always 6What happens to the ULAB collected? Tested and rechargedReconditionedSold Packaged & shipped 7 How are ULAB stored while waiting for dispatch to the recycler? In the open Packaged in the open Under cover Packaged & under cover 8 How are ULAB collected transported to the recycling plant?Bicycle/cart Open truck Closed truck/van Licensed truck/van 9 How are the ULAB packed onto or into the vehicle for transport to the recycling plant?Loose Loose and upright Palletized & wrapped As C with any leaking ULAB in a leak proof container.

CILM CNIA CNIA Benchmarking Tool 2 of 5 - ULAB Collection and Supply Points No. Collection and Supply Points Collection and Supply Points ABCD 1 What Used Lead Acid Batteries (ULAB) are being collected?CarMotorcycleUPS/SecurityIndustrial 2How are ULAB collected?CitizensRetailersGarages Scrap Dealer 3 How are the ULAB delivered? Drained of Acid or complete with Acid?Drained Some drained A few drained Complete 4How are the ULAB sorted?Size Plastic case AutomotiveIndustrial 5 Are ULAB that leak separated and packed in plastic containers?NoSometimes Drained first Always 6What happens to the ULAB collected? Tested and rechargedReconditionedSold Packaged & shipped 7 How are ULAB stored while waiting for dispatch to the recycler? In the open Packaged in the open Under cover Packaged & under cover 8 How are ULAB collected transported to the recycling plant?Bicycle/cart Open truck Closed truck/van Licensed truck/van 9 How are the ULAB packed onto or into the vehicle for transport to the recycling plant?Loose Loose and upright Palletized & wrapped As C with any leaking ULAB in a leak proof container. 3 How are the ULAB delivered? Drained of Acid or complete with Acid?

CILM CNIA CNIA Benchmarking Tool 2 of 5 - ULAB Collection and Supply Points No. Collection and Supply Points Collection and Supply Points ABCD 1 What Used Lead Acid Batteries (ULAB) are being collected?CarMotorcycleUPS/SecurityIndustrial 2How are ULAB collected?CitizensRetailersGarages Scrap Dealer 3 How are the ULAB delivered? Drained of Acid or complete with Acid?Drained Some drained A few drained Complete 4How are the ULAB sorted?Size Plastic case AutomotiveIndustrial 5 Are ULAB that leak separated and packed in plastic containers?NoSometimes Drained first Always 6What happens to the ULAB collected? Tested and rechargedReconditionedSold Packaged & shipped 7 How are ULAB stored while waiting for dispatch to the recycler? In the open Packaged in the open Under cover Packaged & under cover 8 How are ULAB collected transported to the recycling plant?Bicycle/cart Open truck Closed truck/van Licensed truck/van 9 How are the ULAB packed onto or into the vehicle for transport to the recycling plant?Loose Loose and upright Palletized & wrapped As C with any leaking ULAB in a leak proof container. Drained Some drained A few drained Complete

CILM CNIA CNIA Benchmarking Tool 2 of 5 - ULAB Collection and Supply Points No. Collection and Supply Points Collection and Supply Points ABCD 1 What Used Lead Acid Batteries (ULAB) are being collected? CarMotorcycleUPS/SecurityIndustrial 2 How are ULAB collected? CitizensRetailersGarages Scrap Dealer 3 How are the ULAB delivered? Drained of Acid or complete with Acid? Drained Some drained A few drained Complete 4 How are the ULAB sorted? SizePlastic caseAutomotiveIndustrial 5 Are ULAB that leak separated and packed in plastic containers? NoSometimes Drained first Always 6 What happens to the ULAB collected? Tested and rechargedReconditionedSold Packaged & shipped 7 How are ULAB stored while waiting for dispatch to the recycler? In the open Packaged in the open Under cover Packaged & under cover 8 How are ULAB collected transported to the recycling plant? Bicycle/cart Open truck Closed truck/van Licensed truck/van 9 How are the ULAB packed onto or into the vehicle for transport to the recycling plant? Loose Loose and upright Palletized & wrapped As C with any leaking ULAB in a leak proof container.

CILM CNIA CNIA Benchmarking Tool 3 of 5 Environmental Status No.Environmental Status ABCD 1 What agencies issue your environmental and operating licenses? HealthEnvironmentBusinessOther 2 How close is the general population to the Recycling Plant? Next to the Plant 1 kilometre5 KilometresIndustrial Zone 3 Is process effluent discharged from the site? Always and untreated Sometimes untreated After treatmentNever 4 What happens to the battery acid drained from the ULAB? Discharged Treated and discharged Collected, treated and used in the process Collected to produce Gypsum 5 How are furnace emissions from the plant controlled? No control Furnace is ventilated to a baghouse All processes are ventilated to a Baghouse As C with all fume recycled 6 If your plant is using a Blast Furnace – Do you have a Scrubber Unit? NoYes 7 If your plant is using a Rotary Furnace – Do you add iron to the charge Material? NoYes 8 What do you do with your furnace residues? Dispose of in a local tip Treat and dispose of in a local tip Treated and sold for hard core Treated and used to make bricks/tiles 9 Is the site clean, tidy and free of dust, slag and acid residues? No Dust and Slag only Acid residues only Yes Untreated and discharged

CILM CNIA CNIA Benchmarking Tool 4 of 5 - Occupational Lead Exposure No.Occupational Lead ExposureABCD 1 Is there a hygiene and respirator policy? No Respirator only Hygiene only Yes 2 Are respirators worn by all personnel in the operating areas No Some do Only operating personnel All personnel 3 Is there a Medical Officer and/or Occupational Nurse appointed to check the health of the workers? No On request Nurse only Yes 4 Are the occupational Lead in Blood levels checked? NeverAnnuallyTwice annuallyEvery quarter 5 Do you communicate health risks to employees? Never If asked InductionRegularly 6 Are operating personnel issued with works clothing? NoOveralls Overalls, hat Overalls, hat, boots & gloves 7 If so, how often are the clothes washed and changed? Never Every month Every week Every shift 8 Are eating and process areas segregated? No Eating on site is not permitted Yes, but not ventilated Yes with HEPA Air conditioning 9 Are there showers on site for use by the operators? No, but there is a washroom Yes, one shower Yes, but it is not compulsory Yes and it is compulsory

CILM CNIA CNIA Benchmarking Tool No.SafetyABCD 1 Is there a Safety Policy published and available for inspection? No In a safety folder On display on site On display and on the web site 2 Are there regular Safety Inspections and Audits? No Sometimes after an accident Inspections but no audits annually 3 Does every employee & contractor undergo a Safety Induction? No Employees only Contractors only Everybody 4 Have risk assessments been carried out for each operation? No Only for the EIA Only for ISO 9001 Yes 5 Is there a record of every accident on site? No There is an accident book Some accidents are recorded Yes in the accident book 6 Is every accident investigated? No Yes, by the plant manager Yes, by the insurance company Yes, by a joint management & worker team 7 Is there a Permit to Work and Lock-Off system for maintenance? No Permit to work only Lock-off only Yes and with keys and locks 8 What Fire Precautions and Procedures are in place? None There are fire extinguishers There are sand buckets There are extinguishers & sand buckets 9 Is there a Safety Policy published and available for inspection? No In a safety folder On display on site On display and on the web site CILM CNIA CNIA 5 of 5 Safety

CILM CNIA CNIA Use of the Benchmarking Tool   Practical Application Complete the Assessment Form Complete the Assessment Form Identify the Key Benchmarks Identify the Key Benchmarks Determine Compliance with Benchmarks Determine Compliance with Benchmarks Repeat for each section of the Form Repeat for each section of the Form Prepare recommendations Prepare recommendations Benchmarking Tool

CILM CNIA CNIA   The Outcome I.Short Term – Minimum or no cost II.Short/Medium Term – Low Cost III.Long Term – Capital Investment Benchmark Phases for ULAB Recycling ULAB Recycling Plant

CILM CNIA CNIA Thank You