Gary Coykendall National Resource Center for Materials Technology Education (MatEdU) www.materialseducation.org This work is part of a larger project funded.

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Presentation transcript:

Gary Coykendall National Resource Center for Materials Technology Education (MatEdU) This work is part of a larger project funded by the Advanced Technological Education Program of the National Science Foundation, DUE #

 Starch based powders (proprietary/non proprietary  Sand  Wood  Ceramics  Carbon Fiber  High-end Cement  Plaster  Paper  Metal Powders; stainless steel, bronze, cobalt  Polyamide-powder 2

 Powder  Solid  Liquid 3

 3-D Printing  FDM (Fused Deposition Modeling)  SLS (Selective Laser Sintering)  SLA (Stereolithography)  DMLS (Direct Metal Laser Sintering)  SLM (Selective Laser Melting)  EBM (Electron Beam Melting) 4

 Materials ◦ Thermoplastics ◦ Polycarbonates ◦ ABS --- acrylonitrile butadiene styrene ◦ Polyetherimide ◦ Polyphenylsulfone 5

 Materials ◦ Photo-polymer powder 6

 Materials ◦ Photo-polymer liquid 7

 Materials ◦ Stainless Steel ◦ Bronze ◦ Titanium ◦ Aluminum ◦ Vanadium ◦ Various Alloys 8

 Prototyping  Modeling  Production Parts 9

Material (Type) Properties (Powder, Solid, Liquid) Process (es) (3-D Printing, FDM, SLS, SLA, DMLS, SLM, EBM) Strength (Brittle, Strong) Production Time (1 in 3 ) (Minimal=1-4 hrs, Moderate=3-5 hrs Lengthy = > 5hrs Uses (Prototyping, Production Part, Modeling) Post Processing Requirements (Sanding, Hardening, Painting,) Cost (Inexpensive Expensive) Starch Powder3-D PrintingBrittleMinimalPrototyping Addition of hardener (Super Glue, Wax, etc..) Inexpensive Stainless Steel Powder 3-D Printing, Brittle Minimal Prototyping, modeling, Infused with additional metals Expensive Stainless Steel Powder DMLS, SLM, EBM, StrongMinimal Prototyping, modeling, Production parts SandingExpensive ABS (Acrylonitrile Butadiene Styrene) SolidFDMRelatively StrongModerate Prototyping, Modeling, Production parts Light Sanding, Support Removal, Painting Inexpensive Photo-polymer Powder, LiquidSLSStrongLengthy Prototyping, Modeling, Production parts Light Sanding, Painting,Expensive Aluminum Powder DMLS, SLM, EBM StrongLengthy Prototyping, Modeling, Production Parts SandingExpensive Nylon SolidFDMRelatively StrongModerate Prototyping, Modeling, Production Parts SandingInexpensive Plastic Ceramics SolidFDMRelatively StrongModerate Prototyping, Modeling, Production Parts SandingExpensive Titanium PowderDMLS, SLM, EBM StrongLengthyPrototyping, Modeling, Production Parts SandingExpensive 10

Questions??? 11