Modifying the interconnection thermal shields during LS1. Graeme Barlow - TE-MSC-CMI1.

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Presentation transcript:

Modifying the interconnection thermal shields during LS1. Graeme Barlow - TE-MSC-CMI1

Why are we modifying the thermal shields? Graeme Barlow - TE-MSC-CMI Welds to cut 2 Courtesy A.Musso

The shields after modification. Graeme Barlow - TE-MSC-CMI Courtesy G. Villiger Hinge Braids Clamp Snap fastener QRL Side Corridor Side 3 Courtesy A.Musso

Procurement of the parts Clamps A.Musso 1900 Hinges 3800 Latches 4000 Braids A.Musso Rivets 6000 Screws Washers Graeme Barlow - TE-MSC-CMI4

Shield preparation. Graeme Barlow - TE-MSC-CMI5

Shield preparation. Graeme Barlow - TE-MSC-CMI6

The Parts needed for the modification. Graeme Barlow - TE-MSC-CMI7

The Clamp (for thermal contact and location). Graeme Barlow - TE-MSC-CMI8

The Latches (for quick and easy opening, closing). Graeme Barlow - TE-MSC-CMI9

The Hinge & Braids (for opening the shield and for thermal conductivity). Graeme Barlow - TE-MSC-CMI10

How many do we need to modify? 8 per day for LS spares. 130 in stock now. Graeme Barlow - TE-MSC-CMI11

The tooling (design stage). Graeme Barlow - TE-MSC-CMI12

The Tooling (ready to go). Graeme Barlow - TE-MSC-CMI13

The team. Graeme Barlow - TE-MSC-CMI14

Where are the modifications taking place? Graeme Barlow - TE-MSC-CMI15

New area in January 2013 ! Graeme Barlow - TE-MSC-CMI16

New area in March 2013 ! Graeme Barlow - TE-MSC-CMI17

Modifications to the tooling. Graeme Barlow - TE-MSC-CMI18 Change of the clamps to hold the shields and templates.

Original clamps on the tooling. Graeme Barlow - TE-MSC-CMI19

New clamps. Graeme Barlow - TE-MSC-CMI20

New clamps on the tooling. Graeme Barlow - TE-MSC-CMI21

Modifications to the tooling. Change from manual to pneumatic rivet gun. Graeme Barlow - TE-MSC-CMI22

Original manual rivet gun. Graeme Barlow - TE-MSC-CMI23

New pneumatic rivet gun. Graeme Barlow - TE-MSC-CMI24

Modifications to the tooling. Hole templates with holes aligned to the components. Graeme Barlow - TE-MSC-CMI25

Hole templates. Graeme Barlow - TE-MSC-CMI26

Safety. Graeme Barlow - TE-MSC-CMI27

Chemical cupboard. Graeme Barlow - TE-MSC-CMI28

Safety containers and safety data sheets. Graeme Barlow - TE-MSC-CMI29

Eye wash and plaster station. Graeme Barlow - TE-MSC-CMI30

Now we are ready to modify the interconnection thermal screens in a productive and safe way during LS1. Graeme Barlow - TE-MSC-CMI31